Abstract: The present invention provides a process for producing a blow-molded foam including foamed cells, the process including: kneading a polyolefin-based resin containing a foaming agent mixed therewith in an extruder, and extruding a parison formed of the polyolefin-based resin between split mold blocks from a die slit at an extrusion rate of 700 kg/h or more.

Abstract: According to a method for manufacturing a structure that is provided, it is possible to prevent creases on a skin sheet when the skin sheet and a molten resin sheet are integrally molded using a mold. The method provided by the present invention is a method for manufacturing a structure including the step of integrally molding a skin sheet and a molten resin sheet using a mold. The molding is performed with the skin sheet under tension.

Abstract: The present invention provides a process for producing a blow-molded foam including foamed cells, the process including: kneading a polyolefin-based resin containing a foaming agent mixed therewith in an extruder, and extruding a parison formed of the polyolefin-based resin between split mold blocks from a die slit at an extrusion rate of 700 kg/h or more.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: A method for manufacturing a foam molded body which can allow the foam resin sheet to follow the shape of the cavity of the mold with high accuracy even when the thickness of the foam resin sheet is thick. The method includes an arranging step to arrange one sheet of a foam resin sheet between first and second molds, the foam resin sheet being formed by extruding and dangling a molten foam resin from a slit; and an expanding step to expand the foam resin sheet by subjecting the foam resin sheet to a reduced pressure suction.

Abstract: A shock absorber formed such that at least part of an end wall of a groove rib is a fragile portion, or a shock absorber that makes a fracture behavior according to a design intent. The shock absorber has a hollow molded-body having a hollow. The hollow molded-body includes front and rear walls that are spaced from and opposed to each other and a side wall that connects the front and rear walls. The side wall is provided with a front groove rib formed by recessing the front wall and a rear groove rib formed by recessing the rear wall. A side groove wall is formed by welding together at least parts of end walls of the front groove rib and the rear groove rib.

Abstract: According to a method for manufacturing a structure that is provided, it is possible to prevent creases on a skin sheet when the skin sheet and a molten resin sheet are integrally molded using a mold. The method provided by the present invention is a method for manufacturing a structure including the step of integrally molding a skin sheet and a molten resin sheet using a mold. The molding is performed with the skin sheet under tension.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: An object of the invention is to provide a blow-molded foam which has homogeneous foamed cells in size, is light in weight, and is excellent in surface smoothness, and a process for producing the same. The invention is directed to a blow-molded foam 1 having a wall portion formed in such a manner that a thermoplastic resin containing a foaming agent mixed therewith is subjected to blow molding. Herein, the wall portion has a closed cell structure in which a plurality of foamed cells are contained. The wall portion has an expansion ratio of not less than 2.0 times. The wall portion has an outer face having a center-line average surface roughness Ra of less than 9.0 ?m. The foamed cell has a cell diameter having a standard deviation of less than 40 ?m in a thickness direction of the wall portion.

Abstract: A method for manufacturing a foam molded body which can allow the foam resin sheet to follow the shape of the cavity of the mold with high accuracy even when the thickness of the foam resin sheet is thick. The method includes an arranging step to arrange one sheet of a foam resin sheet between first and second molds, the foam resin sheet being formed by extruding and dangling a molten foam resin from a slit; and an expanding step to expand the foam resin sheet by subjecting the foam resin sheet to a reduced pressure suction.

Abstract: Provided is a duct that does not cause defective molding and has a highly sound absorption inner surface which can effectively suppress noise. A duct includes a tubular duct main body and a sound absorption member disposed on the inner surface of the duct main body. The duct has at least one of configurations (1) to (3): (1) the duct main body has a sandwiching part having a pair of opposite wall surfaces, and a side edge of the sound absorption member is sandwiched between the wall surfaces of the sandwiching part; (2) the sound absorption member is pasted to the inner surface of the duct main body with a resin film therebetween; and (3) the sound absorption member and duct main body have parts which are not fused to each other.

Abstract: A shock absorber formed such that at least part of an end wall of a groove rib is a fragile portion, or a shock absorber that makes a fracture behavior according to a design intent. The shock absorber has a hollow molded-body having a hollow. The hollow molded-body includes front and rear walls that are spaced from and opposed to each other and a side wall that connects the front and rear walls. The side wall is provided with a front groove rib formed by recessing the front wall and a rear groove rib formed by recessing the rear wall. A side groove wall is formed by welding together at least parts of end walls of the front groove rib and the rear groove rib.

Abstract: An impact energy absorber with desired absorbing properties while being capable of avoiding the incidence of warpage. The impact energy absorber produced by a formation of a plate-shaped resin material, has a planar portion, and at least one projection projecting from one surface of the planar portion. The planar portion has a plurality of groove-shaped peripheral ribs in an opposite surface at a periphery thereof. The plurality of groove-shaped peripheral rib extends in a direction intersecting with a circumferential direction of the planar portion, and is aligned in the circumferential direction of the planar portion.

Abstract: A duct in which the welding strength of the parting lines is enhanced and which facilitates the attaching job is provided. The duct of the present embodying mode has a mean thickness of the entire duct of 1 mm or less, and includes projections on inner surface sides of the duct on the parting lines.

Abstract: The impact absorber disposed between a vehicle panel and a trim has a hollow main body with a first wall disposed adjacent the trim and a second wall disposed adjacent the vehicle panel and opposed to the first wall. The hollow main body is defined by a first portion and a second portion. The impact absorber has at least one first concave rib formed in the second portion by recessing the first and second walls such that they approach each other and joining tips of recessed first and second walls each other, and at least one groove-like depression formed in the first portion by recessing the second wall. The first portion is greater than the second portion in a total thickness from the first wall to second wall.

Abstract: Provided is an impact absorber capable of effectively absorbing impact even if an impact receiving position deviates from a desired position. An impact absorber according to an aspect of the present disclosure has a front wall for receiving impact, a rear wall opposed to the front wall, and surrounding walls for connecting the circumferences of the front wall and the rear wall, wherein thin portions are formed at corner portions for connecting the front wall and the surrounding walls.

Abstract: A shock absorber which can be easily attached and which can reduce the installation space is provided. The shock absorber in accordance with the present invention is characterized by including a front wall to receive shock, a rear wall opposing the front wall, and peripheral walls connecting peripheries of the front wall and the rear wall, and at least one attaching section to attach onto an attaching object is formed to be integral with the rear wall, and shock received by the front wall is propagated via the rear wall to the attaching object.

Abstract: Provided is a knee bolster which does not significantly increase the vehicle weight and whose plastic deformation starting load can be easily controlled to a desired value. A knee bolster becomes deformed when a load from a knee of a passenger is inputted and thus absorbs a shock applied to the knee. The knee bolster includes a low-load absorption unit having a load input surface to which the load from the knee is inputted and a high-load absorption unit disposed in a more distant position from the knee than the low-load absorption unit in an input direction of the load and having a higher plastic deformation starting load than a plastic deformation starting load of the low-load absorption unit. The low-load absorption unit and the high-load absorption unit are formed of a single hollow structure or different hollow structures.

Abstract: An impact energy absorber with an excellent impact absorbing performance is obtained by varying rib thickness. The impact energy absorber made of resin and having a single-wall solid plate-like shape includes a planar portion and a projection body. The body includes a pair of side walls that rise from the planar portion and face each other, and a top wall joining the top portions of the walls. When Sa is the sectional area of the body, the area being obtained by cutting the body on the side wall at a vicinity to the top wall in a direction parallel to the top wall, and Sb is the sectional area of the body, the area being obtained by cutting the body on the side wall at a vicinity to the planar portion in a direction parallel to the top wall, 0.35?Sb/Sa?0.75 is satisfied.

Abstract: A resin impact energy absorber is for a vehicle and has a single wall solid plate structure. The resin impact energy absorber includes a rectangular planar portion including one plate surface and another plate surface, at least one of which including an impact load receiving surface, a plurality of first protrusions formed by forming a plurality of long grooves parallel to one another at a predetermined interval in the planar portion, and a second protrusion formed by forming a long shallow groove that extends in a direction intersecting with the plurality of first protrusions in the planar portion.