Patents by Inventor Teruyuki Murai
Teruyuki Murai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7717411Abstract: Provided is a high-strength stainless steel spring exhibiting a good workability and having a high load characteristic. Thus, the high-strength stainless steel spring of the invention has an chemical component containing 0.04 to 0.08% by mass of C, 0.15 to 0.22% by mass of N, 0.3 to 2.0% by mass of Si, 0.5 to 3.0% by mass of Mn, 16 to 20% by mass of Cr, 8.0 to 10.5% by mass of Ni, 0.5 to 3.0% by mass of Mo, and the balance of Fe and inevitable impurities, and when the average diameter of the coil is represented by D and further the diameter of the steel wire is represented by d in the case that cross sections of the stainless steel wire are in a complete round form or the value obtained by subtracting the average coil diameter from the outer diameter of the coil is represented by d? in the case that the cross sections of the stainless steel wire are in a form other than the complete round form, the spring has a spring index D/d or D/d? of 2 to 6.Type: GrantFiled: February 16, 2007Date of Patent: May 18, 2010Assignees: Sumitomo Electric Industries, Ltd., Sumitomo (SEI) Steel Wire Corp., NHK Spring Co., Ltd.Inventors: Hiromu Izumida, Nozomu Kawabe, Shinei Takamura, Teruyuki Murai, Noritoshi Takamura
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Publication number: 20090293998Abstract: An oil-tempered wire that has high fatigue strength and toughness after the nitriding treatment, and a method of producing the same, and a spring using the oil-tempered wire are provided. The oil-tempered wire has a tempered martensite structure. A lattice constant of a nitride layer formed on a surface of the wire is 2.870 ? to 2.890 ? when the oil-tempered wire is nitrided. The oil-tempered wire is produced by wire drawing a steel wire and quenching and tempering the wire drawn steel wire. The quenching is performed after the radiation heating is performed at 850 to 950° C. for over 30 sec to 150 sec, and the tempering is performed at 400 to 600° C.Type: ApplicationFiled: July 27, 2006Publication date: December 3, 2009Inventors: Yoshiro Fujino, Nozomu Kawabe, Takayuki Shiwaku, Norihito Yamao, Teruyuki Murai
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Publication number: 20090174129Abstract: Provided is a high-strength stainless steel spring exhibiting a good workability and having a high load characteristic. Thus, the high-strength stainless steel spring of the invention has an chemical component containing 0.04 to 0.08% by mass of C, 0.15 to 0.22% by mass of N, 0.3 to 2.0% by mass of Si, 0.5 to 3.0% by mass of Mn, 16 to 20% by mass of Cr, 8.0 to 10.5% by mass of Ni, 0.5 to 3.0% by mass of Mo, and the balance of Fe and inevitable impurities, and when the average diameter of the coil is represented by D and further the diameter of the steel wire is represented by d in the case that cross sections of the stainless steel wire are in a complete round form or the value obtained by subtracting the average coil diameter from the outer diameter of the coil is represented by d? in the case that the cross sections of the stainless steel wire are in a form other than the complete round form, the spring has a spring index D/d or D/d? of 2 to 6.Type: ApplicationFiled: February 16, 2007Publication date: July 9, 2009Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO (SEI) STEEL WIRE CORP., NHK SPRING CO., LTD.Inventors: Hiromu Izumida, Nozomu Kawabe, Shinei Takamura, Teruyuki Murai, Noritoshi Takamura
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Patent number: 7491891Abstract: A wire-harness use composite wire comprising a first element wire which comprises 0.01-0.25 mass % C, 0.01-0.25 mass % N, 0.5-4.0 mass % Mn, 16-20 mass % Cr,8.0-14.0 mass % Ni, and the balance of Fe and impurities and satisfies that a C+N content is in the range of 0.15 mass %?C+N?0.30 mass %, and a second element wire comprising at least one material selected from the group consisting of copper, copper alloy, aluminum, and aluminum alloy, the first element wire and the second element wire being twisted together.Type: GrantFiled: May 19, 2004Date of Patent: February 17, 2009Assignees: Sumitomo (SEI) Steel Wire Corp., Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Hiromu Izumida, Nozomu Kawabe, Teruyuki Murai, Shinei Takamura
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Publication number: 20080271824Abstract: The present invention provides a spring steel wire which has a tempered martensitic structure brought about by quenching-tempering. The present spring steel wire has a 40% or higher reduction of area and a 1,000 MPa or higher shear yield stress after subjected to heat treatment for at least hours at a temperature ranging from 420° C. to 480° C. The present steel wire preferably constitutes, based on mass %, C: 0.50-0.75%, Si: 1.80-2.70%, Mn: 0.1-0.7%, Cr: 0.70-1.50%, Co: 0.02-1.00%, and remnants consisting of Fe and impurities, or constitutes, based on mass %, C: 0.50-0.75%, Si: 1.80-2.70%, Mn: over 0.7-1.50%, Cr: 0.70-1.50%, and remnants consisting of Fe and impurities.Type: ApplicationFiled: February 4, 2005Publication date: November 6, 2008Inventors: Yoshiro Fujino, Nozomu Kawabe, Teruyuki Murai, Norihito Yamao, Takayuki Shiwaku
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Patent number: 7404865Abstract: A high-strength steel wire for heat-resistant springs has both excellent high-temperature tensile strength and excellent high-temperature sag resistance at a temperature as high as 350 to 500° C., particularly at 400° C. or so (these properties are needed for spring materials). The steel wire contains (a) 0.01 to 0.08 wt % C, 0.18 to 0.25 wt % N, 0.5 to 4.0 wt % Mn, 16 to 20 wt % Cr, and 8.0 to 10.5 wt % Ni, (b) at least one constituent selected from the group consisting of 0.1 to 3.0 wt % Mo, 0.1 to 2.0 wt % Nb, 0.1 to 2.0 wt % Ti and 0.3 to 2.0 wt % Si, and (c) mainly Fe and unavoidable impurities both of which constitute the remainder. The steel wire has (a) a tensile strength of at least 1,300 N/mm2 and less than 2,000 N/mm2 before being treated with low-temperature annealing, and (b) a maximum crystal-grain diameter of less than 12 ?m in the ? phase (austenite) in a transverse cross section of the wire.Type: GrantFiled: January 24, 2002Date of Patent: July 29, 2008Assignee: Sumitomo Electric Industries, Ltd.Inventors: Hiromu Izumida, Nozomu Kawabe, Teruyuki Murai
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Publication number: 20070221396Abstract: [Object] To provide a wire-harness use composite wire having a further improved corrosion resistance, while having excellent conductivity and strength. [Solving means] A wire-harness use composite wire comprising a first element wire which comprises 0.01-0.25 mass % C, 0.01-0.25 mass % N, 0.5-4.0 mass % Mn, 16-20 mass % Cr, 8.0-14.0 mass % Ni, and the balance of Fe and impurities and satisfies that a C+N content is in the range of 0.15 mass %?C+N?0.30 mass %, and a second element wire comprising at least one material selected from the group consisting of copper, copper alloy, aluminum, and aluminum alloy, the first element wire and the second element wire being twisted together.Type: ApplicationFiled: May 19, 2004Publication date: September 27, 2007Inventors: Hiromu Izumida, Nozomu Kawabe, Teruyuki Murai, Shinel Takamura
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Patent number: 7255758Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 ?m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: GrantFiled: February 11, 2003Date of Patent: August 14, 2007Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 7230186Abstract: A lightweight insulated electric wire and an automobile wire harness using the same insulated electric wire where the insulated electric wire has a conductor portion including one or more first wires and one or more second wires, which are stranded together. The first wires are constituted by metal wires made from at least one type of metal selected from copper, copper alloy, aluminum and aluminum alloy. The second wires are constituted by metal wires different from the first wires and have a relative permeability of 4.0 or less.Type: GrantFiled: September 1, 2004Date of Patent: June 12, 2007Assignees: Sumitomo (SEI) Steel Wire Corp., Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Hiromu Izumida, Nozomu Kawabe, Shinei Takamura, Teruyuki Murai, Takashi Yoshioka, Toshio Shimizu
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Publication number: 20070082223Abstract: There is provided a stainless steel wire having both excellent corrosion resistance and an excellent fatigue strength while being fabricable with high productivity. A stainless steel wire consists of 0.01 to 0.25 mass % C, 0.01 to 0.25 mass % N, 0.4 to 4.0 mass % Mn, 16 to 25 mass % Cr, 8.0 to 14.0% Ni and the balance Fe with impurities, wherein the C+N content satisfies 0.15 mass % ?C+N ?0.35 mass %. The stainless steel wire contains 15 vol. % martensite phase induced by a drawing and the balance austenite phase and has a texture which causes the austenite phase to exhibit diffraction intensities satisfying both I(200)/I(111)?2.0 and I(220)/I(111)?3.0 by X-ray diffraction in the longitudinal direction of the steel wire.Type: ApplicationFiled: October 28, 2004Publication date: April 12, 2007Inventors: Hiromu Izumida, Nozomu Kawabe, Yoshiro Fujino, Teruyuki Murai, Shinei Takamura
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Publication number: 20070017691Abstract: There are provided a lightweight insulated electric wire capable of reducing influences of external magnetic fields while having an excellent conductivity and an excellent strength and an automobile wire harness using the same insulated electric wire. There is provided a signal electric wire including a conductor portion consisting of one or more first wires and one or more second wires, which are stranded together. The first wires are constituted by metal wires made from at least one type of metal selected from a group consisting of copper, copper alloy, aluminum and aluminum alloy. The second wires are constituted by metal wires different from the first wires and have a relative permeability of 4.0 or less. By setting the relative permeability of the constituent wires of the conductor portion to 4.0 or less, it is possible to suppress temperature rises caused by eddy current loses due to external magnetic fields, thus alleviating degradation of the insulation layer and poor insulation.Type: ApplicationFiled: September 1, 2004Publication date: January 25, 2007Inventors: Hiromu Izumida, Nozomu Kawabe, Shinei Takamura, Teruyuki Murai, Takashi Yoshioka, Toshio Shimizu
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Publication number: 20040099354Abstract: A high-strength steel wire for heat-resistant springs has both excellent high-temperature tensile strength and excellent high-temperature sag resistance at a temperature as high as 350 to 500° C., particularly at 400° C. or so (these properties are needed for spring materials). The steel wire contains (a) 0.01 to 0.08 wt % C, 0.18 to 0.25 wt % N, 0.5 to 4.0 wt % Mn, 16 to 20 wt % Cr, and 8.0 to 10.5 wt % Ni, (b) at least one constituent selected from the group consisting of 0.1 to 3.0 wt % Mo, 0.1 to 2.0 wt % Nb, 0.1 to 2.0 wt % Ti and 0.3 to 2.0 wt % Si, and (c) mainly Fe and unavoidable impurities both of which constitute the remainder. The steel wire has (a) a tensile strength of at least 1,300 N/mm2 and less than 2,000 N/mm2 before being treated with low-temperature annealing, and (b) a maximum crystal-grain diameter of less than 12 &mgr;m in the &ggr; phase (austenite) in a transverse cross section of the wire.Type: ApplicationFiled: September 30, 2003Publication date: May 27, 2004Inventors: Hiromu Izumida, Nozomu Kawabe, Teruyuki Murai
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Patent number: 6627005Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the average hardness in a region up to 100 &mgr;m from the surface thereof is at least 50 higher that that in a deeper region based on micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed wire to a short peening process. The steel wire can be produced through a drawing process without applying a quenching and tempering process, and are superior in heat resistance and fatigue strength.Type: GrantFiled: May 1, 2000Date of Patent: September 30, 2003Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nozomu Kawabe, Teruyuki Murai
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Publication number: 20030168136Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 &mgr;m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: ApplicationFiled: February 11, 2003Publication date: September 11, 2003Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 6527883Abstract: A steel wire of pearlite structure containing 0.8-1.0 mass % of C and 0.8-1.5 mass % of Si is disclosed. In the cross section of the steel wire the difference in average hardness between a region up to 100 &mgr;m from the surface thereof and a deeper region is within 50 in micro-Vickers hardness. The steel wire is manufactured by working a wire rod having the abovementioned chemical composition through shaving, patenting and drawing processes, then strain-relief annealing the resultant wire, and thereafter subjecting the thus annealed to a shot peening process. The steel wire has a high heat resistance and a high fatigue strength, and can be produced through a drawing process without applying a quenching and tempering process.Type: GrantFiled: February 28, 2000Date of Patent: March 4, 2003Assignee: Sumitomo Electric Industries, Ltd.Inventors: Nozomu Kawabe, Teruyuki Murai, Koji Yamaguchi, Yukihiro Oishi
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Patent number: 6478897Abstract: An Ni-based or Ni—Co-based heat-resistant alloy wire excellent in resistance to sag at high temperatures ranging from 600 to 700° C., which excellent resistance is most suitable for spring materials. The heat-resistant alloy wire contains (a) 0.01 to 0.40 wt % C, 5.0 to 25.0 wt % Cr, and 0.2 to 8.0 wt % Al; (b) at least one constituent selected from the group consisting of 1.0 to 18.0 wt % Mo, 0.5 to 15.0 wt % W, 0.5 to 5.0 wt % Nb, 1,0 to 10.0 wt % Ta, 0.1 to 5.0 wt % Ti and 0.001 to 0.05 wt % B; (c) at least one constituent selected from the group consisting of 3.0 to 20.0 wt % Fe and 1.0 to 30.0 wt % Co; and (d) the remaining constituent consisting mainly of Ni and unavoidable impurities. The wire has (a) a tensile strength not less than 1,400 N/mm2 and less than 1,800 N/mm2, (b) an average crystal-grain diameter not less than 5 &mgr;m and less than 50 &mgr;m in a cross section, and (c) a crystal-grain aspect ratio (a major-axis/minor-axis ratio) of 1.2 to 10 in a longitudinal section.Type: GrantFiled: March 5, 2001Date of Patent: November 12, 2002Assignee: Sumitomo Electric Engineering, Ltd.Inventors: Hiromu Izumida, Nozomu Kawabe, Sadamu Matsumoto, Norihito Yamao, Teruyuki Murai
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Patent number: 6301774Abstract: A superconducting composite comprising a compound oxide type superconductor and an outer metal pipe on which said superconductor is supported, characterized in that (i) said outer metal pipe is made of at least one of metals selected from a group comprising gold, silver and platinum metals and their alloys or (ii) an intermediate layer made of these precious metals is interposed between the compound oxide and the metal pipe. The composite may be in a form of a solid pipe or a hollow pipe having a superconducting thin layer deposited on an inner surface of the metal pipe.Type: GrantFiled: August 6, 1997Date of Patent: October 16, 2001Assignee: Sumitomo Electric IndustriesInventors: Susumu Yamamoto, Teruyuki Murai, Nozomu Kawabe, Tomoyuki Awazu, Shuji Yazu, Tetsuji Jodai
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Patent number: 6126760Abstract: An evaporation material is used in manufacturing a VTR tape, a vertical magnetic recording thin film or the like. The evaporation material is a wire comprising a cobalt metal a cobalt--nickel alloy containing not more than 30 weight % of nickel, or a cobalt--chromium alloy containing not more than 30 weight % of chromium. This wire has a diameter of at least 1.0 mm and not more than 10 mm, a tensile strength of at least 400 MPa and not more than 1500 MPa, and an elongation and a reduction of area of at least 5%. The evaporation material has a prescribed crystal structure, with a face centered cubic lattice ratio of at least 0.1 and not more than 1. It is possible to obtain a wire having the above properties by heating the metal material to at least Tu.degree. C. and thereafter performing plastic working of reduction in area of at least 10% in a single pass at a temperature of at least Td.degree. C. and not more than (Tu+200).degree. C.Type: GrantFiled: May 22, 1997Date of Patent: October 3, 2000Assignee: Sumitomo Electric Industries, Ltd.Inventors: Yukihiro Oishi, Susumu Yamamoto, Teruyuki Murai, Nozomu Kawabe
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Patent number: 5981444Abstract: A process for manufacturing a superconducting elongated article such as a superconducting wire which is applicable for manufacturing a superconducting coil or the like. The process includes steps comprising filling a metal pipe with material powder of ceramic consisting of compound oxide having superconductivity, performing plastic deformation of the metal pipe filled with the ceramic metal powder to reduce the cross section of the metal pipe, and then subjecting the deformed metal pipe to heat-treatment to sinter the ceramic material powder filled in the metal pipe. The ceramic material powder may contain compound oxide having Perovskite-type crystal structure exhibiting superconductivity.The metal pipe may selected from a group comprising metals of Ag, Au, Pt, Pd, Rh, Ir, Ru, Os, Cu, Al, Fe, Ni, Cr, Ti, Mo, W and Ta and alloys including these metals as the base. The heat-treatment may be carried out at a temperature ranging from 700 to 1,000.degree. C.Type: GrantFiled: May 5, 1997Date of Patent: November 9, 1999Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuo Sawada, Kazuhiko Hayasi, Sigeki Isojima, Susumu Yamamoto, Teruyuki Murai, Nozomu Kawabe, Hideo Itozaki, Nobuhiko Fujita, Kenichiro Sibata, Nobuyuki Sasaki, Shuji Yazu, Tetsuji Jodai
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Patent number: 5904830Abstract: A spring steel wire that has a tensile strength of at least 2,000 N/mm.sup.2 and a surface roughness of not more than 5 .mu.m in terms of Rz, and a spring steel wire that consists essentially of from 0.5 to 0.8% by weight of C, from 1.2 to 2.5% by weight of Si, from 0.4 to 0.8% by weight of Mn, from 0.7 to 1.0% by weight of Cr, from 0.005 to 0.030% by weight of N and at least two elements selected from the group consisting of from 0.1 to 0.6% by weight of V, from 0.05 to 0.50% by weight of Mo and from 0.05 to 0.50% by weight of W, with the balance being Fe and incidental impurities containing not more than 0.005% by weight of Al and not more than 0.005% by weight of Ti, said wire having a surface roughness of not more than 5 .mu.m in terms of Rz, as well as production processes therefor.Type: GrantFiled: June 7, 1995Date of Patent: May 18, 1999Assignee: Sumitomo Electric Industries, Ltd.Inventors: Norihito Yamao, Teruyuki Murai