Patents by Inventor Tetsuaki Fukushima

Tetsuaki Fukushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8581003
    Abstract: The present invention relates to a process for producing an aliphatic carboxylic acid amide, including the step of reacting an aliphatic carboxylic acid or an alkyl ester thereof containing an alkyl group having 1 to 4 carbon atoms with a mono- or dialkylamine containing an alkyl group or groups having 1 to 4 carbon atoms in the presence of a solid acid catalyst containing titanium oxide as a main component and an oxide or oxides of at least one element selected from elements (except titanium) belonging to Groups 4, 5 and 14 of the long form of the periodic table, wherein the catalyst has an average particle diameter of 2 ?m or more. The process for producing an aliphatic carboxylic acid amide according to the present invention has a high reaction efficiency of the reaction of the aliphatic carboxylic acid or alkyl ester thereof with the mono- or dialkylamine, and shows an excellent filtration efficiency in separation of the catalyst.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: November 12, 2013
    Assignee: KAO Corporation
    Inventors: Michio Terasaka, Tetsuaki Fukushima
  • Patent number: 8476217
    Abstract: The present invention provides the nonionic surfactant represented by the formula (1): R—O—(PO)m-(EO)n—H??(1) wherein, R represents a saturated linear-chain hydrocarbon group having 8 to 18 carbon atoms, and n-octyl groups are 20 to 80% by mole of the saturated linear-chain hydrocarbon groups, n-decyl groups are 0 to 10% by mole of the saturated linear-chain hydrocarbon groups, and saturated linear-chain hydrocarbon groups having 12 to 18 carbon atoms are 20 to 80% by mole of the saturated linear-chain hydrocarbon groups; PO represents a propyleneoxy group; EO represents an ethyleneoxy group; m represents an average addition mole number of propyleneoxy groups ranging from 0.1 to 5; n represents an average addition mole number of ethyleneoxy groups ranging from 0.5 to 20; and (PO)m and (EO)n are bonded as blocks in this order.
    Type: Grant
    Filed: October 18, 2010
    Date of Patent: July 2, 2013
    Assignee: Kao Corporation
    Inventors: Masato Nomura, Satoru Kijima, Katsuhisa Inoue, Tetsuaki Fukushima, Tomoya Sato
  • Patent number: 8278488
    Abstract: The present invention relates to a process for producing a tertiary amine in the presence of a catalyst containing copper and at least one element selected from the group consisting of elements belonging to Groups 2, 3, 7 and 12 of the Periodic Table (long form of the periodic table), said process including the steps of (a) reducing an amide compound in a hydrogen atmosphere; and (b) introducing a dialkyl amine containing a linear or branched alkyl group having 1 to 6 carbon atoms into a reaction product obtained in the step (a), and treating the reaction product with the dialkyl amine. The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products by reducing aliphatic acid amides under moderate conditions using a chromium-free catalyst, as well as a process for producing amine derivatives such as amine oxide by using the aliphatic tertiary amines, with a good productivity in an economical manner.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: October 2, 2012
    Assignee: Kao Corporation
    Inventors: Michio Terasaka, Tetsuaki Fukushima, Hideki Taniguchi, Masaharu Jono
  • Patent number: 8247611
    Abstract: The present invention relates to a process for producing an aliphatic amine, comprising the step of contacting a linear or branched, or cyclic aliphatic alcohol having 6 to 22 carbon atoms with ammonia and hydrogen in the presence of a catalyst formed by supporting at least (A) a ruthenium component produced by hydrolysis of a ruthenium compound on a carrier, or by further supporting, in addition to the component (A), a specific second metal component or a specific third metal component on the carrier. According to the process of the present invention, an aliphatic primary amine can be produced from an aliphatic alcohol with a high catalytic activity and a high selectivity.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: August 21, 2012
    Assignee: KAO Corporation
    Inventors: Tetsuaki Fukushima, Masaharu Jono, Michio Terasaka
  • Publication number: 20120208738
    Abstract: The present invention provides the nonionic surfactant represented by the formula (1): R—O-(PO)m-(EO)n-H??(1) wherein, R represents a saturated linear-chain hydrocarbon group having 8 to 18 carbon atoms, and n-octyl groups are 20 to 80% by mole of the saturated linear-chain hydrocarbon groups, n-decyl groups are 0 to 10% by mole of the saturated linear-chain hydrocarbon groups, and saturated linear-chain hydrocarbon groups having 12 to 18 carbon atoms are 20 to 80% by mole of the saturated linear-chain hydrocarbon groups; PO represents a propyleneoxy group; EO represents an ethyleneoxy group; m represents an average addition mole number of propyleneoxy groups ranging from 0.1 to 5; n represents an average addition mole number of ethyleneoxy groups ranging from 0.5 to 20; and (PO)m and (EO)n are bonded as blocks in this order.
    Type: Application
    Filed: October 18, 2010
    Publication date: August 16, 2012
    Applicant: Kao Corporation
    Inventors: Masato Nomura, Satoru Kijima, Katsuhisa Inoue, Tetsuaki Fukushima, Tomoya Sato
  • Publication number: 20120123170
    Abstract: The present invention relates to the method for producing a nonionic surfactant, including the step (I) of reacting alcohol having a water content of not more than 0.1% by mass with ethylene oxide to obtain ethylene oxide-adduct, the step (II) of reacting the ethylene oxide-adduct with propylene oxide to obtain the alkylene oxide-adduct having a content of remaining propylene oxide of not more than 1000 mg/kg, and the step (III) of reacting the alkylene oxide-adduct with ethylene oxide to obtain the nonionic surfactant having each content of remaining ethylene oxide and remaining propylene oxide of not more than 5 mg/kg.
    Type: Application
    Filed: August 3, 2010
    Publication date: May 17, 2012
    Applicant: KAO CORPORATION
    Inventors: Keisuke Chiba, Yoshifumi Nishimoto, Tetsuaki Fukushima, Satoru Kijima
  • Publication number: 20110266496
    Abstract: The present invention provides a surfactant composition containing (a) 40 to 58% by mass of specific polyoxyalkylene alkyl ether sulfate ester salt having a structure formed by addition of propylene oxide, (b) 13 to 20% by mass of alcohol having 1 to 6 carbon atoms, (c) 0.002 to 0.5% by mass of alkaline agent, and water.
    Type: Application
    Filed: December 25, 2009
    Publication date: November 3, 2011
    Inventors: Yoshinori Mitsuda, Takeshi Tomifuji, Tetsuaki Fukushima
  • Publication number: 20110207964
    Abstract: The present invention relates to a process for producing a tertiary amine in the presence of a catalyst containing copper and at least one element selected from the group consisting of elements belonging to Groups 2, 3, 7 and 12 of the Periodic Table (long form of the periodic table), said process including the steps of (a) reducing an amide compound in a hydrogen atmosphere; and (b) introducing a dialkyl amine containing a linear or branched alkyl group having 1 to 6 carbon atoms into a reaction product obtained in the step (a), and treating the reaction product with the dialkyl amine. The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products by reducing aliphatic acid amides under moderate conditions using a chromium-free catalyst, as well as a process for producing amine derivatives such as amine oxide by using the aliphatic tertiary amines, with a good productivity in an economical manner.
    Type: Application
    Filed: August 7, 2008
    Publication date: August 25, 2011
    Applicant: KAO CORPORATION
    Inventors: Michio Terasaka, Tetsuaki Fukushima, Hideki Taniguchi, Masaharu Jono
  • Patent number: 7968750
    Abstract: The present invention relates to a process for producing a tertiary amine by reducing an amide compound in the presence of a catalyst containing a sponge copper catalyst obtained by leaching alloy particles containing copper and aluminum and drying the thus leached alloy particles. The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products at a high yield by subjecting aliphatic acid amides to hydrogenation reduction under solvent-free moderate conditions.
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: June 28, 2011
    Assignee: Kao Corporation
    Inventors: Michio Terasaka, Tetsuaki Fukushima
  • Patent number: 7947853
    Abstract: The present invention relates to a process for producing an aliphatic primary amine or an aliphatic secondary amine from an aliphatic alcohol with a high catalytic activity and a high selectivity. In the process for producing an aliphatic amine according to the present invention, a linear, branched, or cyclic aliphatic alcohol having 6 to 22 carbon atoms is contacted with ammonia and hydrogen in the presence of a catalyst formed by supporting a ruthenium component on at least one material selected from the group consisting of (B) a zirconia-containing composite oxide and (C) zirconia surface-treated with a metal by hydrolysis of (A) a ruthenium compound.
    Type: Grant
    Filed: November 5, 2007
    Date of Patent: May 24, 2011
    Assignee: Kao Corporation
    Inventors: Yuuta Suzuki, Yasuyuki Mimura, Tetsuaki Fukushima
  • Patent number: 7935846
    Abstract: The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products by using a chromium-free catalyst with a good productivity in an economically advantageous manner. The present invention relates to a process for producing a tertiary amine by reducing an amide compound in the presence of a catalyst containing copper and magnesium at a molar ratio of magnesium to copper (magnesium/copper) of from 0.01 to 20.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: May 3, 2011
    Assignee: Kao Corporation
    Inventors: Tetsuaki Fukushima, Hideki Taniguchi, Michio Terasaka
  • Publication number: 20110077434
    Abstract: In the present invention, when polyoxyalkylene alkyl ethers are produced by adding propylene oxide to a linear alcohol in the presence of an alkali catalyst, the proportion of the alkali catalyst and the proportion of propylene oxide, per mole of active hydrogen of the linear alcohol, are in specific ranges respectively and the temperature in the addition between the linear alcohol and propylene oxide is in a specific range.
    Type: Application
    Filed: December 26, 2008
    Publication date: March 31, 2011
    Applicant: KAO CORPORATION
    Inventors: Yasuki Ohtawa, Yoshifumi Nishimoto, Tetsuaki Fukushima
  • Patent number: 7915442
    Abstract: The present invention relates to a process for producing an aliphatic nitrile, including the step of reacting at least one compound selected from the group consisting of an aliphatic monocarboxylic acid, an aliphatic dicarboxylic acid and alkyl esters of these acids containing an alkyl group having 1 to 5 carbon atoms, with ammonia in the presence of a compound of at least one metal selected from the group consisting of zinc, cobalt, titanium and aluminum, and a sulfonic acid compound! and a process for producing an aliphatic amine, including the step of subjecting the aliphatic nitrile produced by the above process to hydrogenation reaction in the presence of a hydrogenation catalyst. There are provided an industrially advantageous process for producing an aliphatic nitrile with a high reactivity; and a process for producing an aliphatic amine using the aliphatic nitrile as a raw material.
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: March 29, 2011
    Assignee: Kao Corporation
    Inventors: Tetsuaki Fukushima, Michio Terasaka
  • Publication number: 20100298604
    Abstract: The present invention relates to a process for producing an aliphatic carboxylic acid amide, including the step of reacting an aliphatic carboxylic acid or an alkyl ester thereof containing an alkyl group having 1 to 4 carbon atoms with a mono- or dialkylamine containing an alkyl group or groups having 1 to 4 carbon atoms in the presence of a solid acid catalyst containing titanium oxide as a main component and an oxide or oxides of at least one element selected from elements (except titanium) belonging to Groups 4, 5 and 14 of the long form of the periodic table, wherein the catalyst has an average particle diameter of 2 ?m or more. The process for producing an aliphatic carboxylic acid amide according to the present invention has a high reaction efficiency of the reaction of the aliphatic carboxylic acid or alkyl ester thereof with the mono- or dialkylamine, and shows an excellent filtration efficiency in separation of the catalyst.
    Type: Application
    Filed: October 31, 2008
    Publication date: November 25, 2010
    Inventors: Michio Terasaka, Tetsuaki Fukushima
  • Publication number: 20100274056
    Abstract: The present invention relates to a process for producing an aliphatic amine, comprising the step of contacting a linear or branched, or cyclic aliphatic alcohol having 6 to 22 carbon atoms with ammonia and hydrogen in the presence of a catalyst formed by supporting at least (A) a ruthenium component produced by hydrolysis of a ruthenium compound on a carrier, or by further supporting, in addition to the component (A), a specific second metal component or a specific third metal component on the carrier. According to the process of the present invention, an aliphatic primary amine can be produced from an aliphatic alcohol with a high catalytic activity and a high selectivity.
    Type: Application
    Filed: December 21, 2006
    Publication date: October 28, 2010
    Applicant: KAO CORPORATION
    Inventors: Tetsuaki Fukushima, Masaharu Jono, Michio Terasaka
  • Publication number: 20100179349
    Abstract: The present invention relates to a process for producing a tertiary amine by reducing an amide compound in the presence of a catalyst containing a sponge copper catalyst obtained by leaching alloy particles containing copper and aluminum and drying the thus leached alloy particles. The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products at a high yield by subjecting aliphatic acid amides to hydrogenation reduction under solvent-free moderate conditions.
    Type: Application
    Filed: August 27, 2008
    Publication date: July 15, 2010
    Applicant: Kao Corporation
    Inventors: Michio Terasaka, Tetsuaki Fukushima
  • Patent number: 7713341
    Abstract: The present invention relates to a quaternary ammonium salt composition containing (a) a quaternary ammonium salt represented by the following general formula (1), (b) a specific tertiary amine and (c) an organic acid ester in specific mass ratios which is excellent in hue and storage stability, a process for producing the quaternary ammonium salt composition, and a wood preservative containing the quaternary ammonium salt composition. wherein R1 is an alkyl or alkenyl group; R2 is an alkyl, alkenyl or hydroxyalkyl group; R3 is an alkyl or hydroxyalkyl group; R4 is an alkylene group; n is a number of from 1 to 5; and A is a counter ion derived from sulfonic acid, etc.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: May 11, 2010
    Assignee: Kao Corporation
    Inventors: Katsuhisa Inoue, Hidehito Ikebata, Kazuhiko Kurita, Tetsuaki Fukushima, Tadayuki Suzuki
  • Publication number: 20100029988
    Abstract: The present invention relates to a process for producing an aliphatic primary amine or an aliphatic secondary amine from an aliphatic alcohol with a high catalytic activity and a high selectivity. In the process for producing an aliphatic amine according to the present invention, a linear, branched, or cyclic aliphatic alcohol having 6 to 22 carbon atoms is contacted with ammonia and hydrogen in the presence of a catalyst formed by supporting a ruthenium component on at least one material selected from the group consisting of (B) a zirconia-containing composite oxide and (C) zirconia surface-treated with a metal by hydrolysis of (A) a ruthenium compound.
    Type: Application
    Filed: November 5, 2007
    Publication date: February 4, 2010
    Applicant: KAO CORPORATION
    Inventors: Yuuta Suzuki, Yasuyuki Mimura, Tetsuaki Fukushima
  • Publication number: 20090293763
    Abstract: The present invention relates to a quaternary ammonium salt composition containing (a) a quaternary ammonium salt represented by the following general formula (1), (b) a specific tertiary amine and (c) an organic acid ester in specific mass ratios which is excellent in hue and storage stability, a process for producing the quaternary ammonium salt composition, and a wood preservative containing the quaternary ammonium salt composition. wherein R1 is an alkyl or alkenyl group; R2 is an alkyl, alkenyl or hydroxyalkyl group; R3 is an alkyl or hydroxyalkyl group; R4 is an alkylene group; n is a number of from 1 to 5; and A is a counter ion derived from sulfonic acid, etc.
    Type: Application
    Filed: April 3, 2008
    Publication date: December 3, 2009
    Inventors: Katsuhisa Inoue, Hidehito Ikebata, Kazuhiko Kurita, Tetsuaki Fukushima, Tadayuki Suzuki
  • Publication number: 20090292145
    Abstract: The present invention provides a process for producing high-purity aliphatic tertiary amines containing a less amount of by-products by using a chromium-free catalyst with a good productivity in an economically advantageous manner. The present invention relates to a process for producing a tertiary amine by reducing an amide compound in the presence of a catalyst containing copper and magnesium at a molar ratio of magnesium to copper (magnesium/copper) of from 0.01 to 20.
    Type: Application
    Filed: October 17, 2007
    Publication date: November 26, 2009
    Applicant: KAO CORPORATION
    Inventors: Tetsuaki Fukushima, Hideki Taniguchi, Michio Terasaka