Patents by Inventor Tetsuhiko Honma
Tetsuhiko Honma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6835446Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.Type: GrantFiled: March 18, 2004Date of Patent: December 28, 2004Assignee: Mitsubishi Materials CorporationInventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
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Publication number: 20040224160Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.Type: ApplicationFiled: March 18, 2004Publication date: November 11, 2004Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
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Patent number: 6733874Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.Type: GrantFiled: August 28, 2002Date of Patent: May 11, 2004Assignee: Mitsubishi Materials CorporationInventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
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Patent number: 6638571Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes: a substrate and a hard coating layer deposited on the substrate, wherein the hard coating layer has an average thickness of 3 to 25 &mgr;m and includes: (1) at least one layer having an average thickness of 0.1 to 5 &mgr;m and including a granular Ti compound selected from the group including TiC, TiN, TiCN, Ti2O3, TiCO, TiNO, TiCNO and mixtures thereof; (2) a TiCN layer having an average thickness is 2 to 15 &mgr;m and including a longitudinal growth crystal structure; and (3) an Al2O3 layer having an average thickness of 0.5 to 8 &mgr;m; wherein the TiCN layer includes a growth direction and a compositional gradient of carbon and nitrogen along the growth direction.Type: GrantFiled: October 29, 2001Date of Patent: October 28, 2003Assignee: Mitsubishi Materials CorporationInventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
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Publication number: 20030094085Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.Type: ApplicationFiled: August 28, 2002Publication date: May 22, 2003Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
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Patent number: 6426137Abstract: A coated cemented carbide cutting member for a cutting tool comprising a substrate and a hard coating layer on said substrate, wherein the hard coating layer comprises at least one layer selected from the group consisting of titanium carbide, titanium nitride, titanium cabonitride, titanium carboxide, titanium carbonitroxide, aluminum oxide, and aluminum oxide-zirconium oxide composite in which zirconium oxide phases are dispersed around ground aluminum oxide phases, and wherein the hard coating layer is provided with an outer layer which comprises titanium oxide which is expressed by the molecular formula TiOw, wherein w is the atomic ratio of oxygen to titanium which ranges from 1.20 to 1.90.Type: GrantFiled: April 13, 2000Date of Patent: July 30, 2002Assignee: Mitsubishi Materials CorporationInventors: Takatoshi Oshika, Tetsuhiko Honma, Toshiaki Ueda, Eiji Nakamura
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Publication number: 20020086147Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes:Type: ApplicationFiled: October 29, 2001Publication date: July 4, 2002Applicant: Mitsubishi Materials CorporationInventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
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Patent number: 6338894Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes: a substrate and a hard coating layer deposited on the substrate, wherein the hard coating layer has an average thickness of 3 to 25 &mgr;m and includes: (1) at least one layer having an average thickness of 0.1 to 5 &mgr;m and including a granular Ti compound selected from the group including TiC, TiN, TiCN, Ti2O3, TiCO, TiNO, TiCNO and mixtures thereof; (2) a TiCN layer having an average thickness is 2 to 15 &mgr;m and including a longitudinal growth crystal structure; and (3) an Al2O2 layer having an average thickness of 0.5 to 8 &mgr;m; wherein the TiCN layer includes a growth direction and a compositional gradient of carbon and nitrogen along the growth direction.Type: GrantFiled: May 31, 2000Date of Patent: January 15, 2002Assignee: Mitsubishi Materials CorporationInventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
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Patent number: 6071601Abstract: The present invention provide for a cutting tool member that has been coated with a hard coating. The hard coating has multiple layers including: a) a layer made of a titanium compound that has a cubic lattice structure, b) an Al.sub.2 O.sub.3 layer, and c) an intervening layer that includes a Ti.sub.2 O.sub.3 compound with a corundum-type lattice structure. The hard coating layer provides the cutting tool member with good strength and increases its operational lifetime.Type: GrantFiled: May 12, 1998Date of Patent: June 6, 2000Assignee: Mitsubishi Materials CorporationInventors: Takatoshi Oshika, Kouichi Yuri, Tetsuhiko Honma, Eiji Nakamura, Atsushi Nagamine, Kazuya Yanagida