Patents by Inventor Tetsuhiko Honma

Tetsuhiko Honma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6835446
    Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: December 28, 2004
    Assignee: Mitsubishi Materials Corporation
    Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
  • Publication number: 20040224160
    Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.
    Type: Application
    Filed: March 18, 2004
    Publication date: November 11, 2004
    Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
  • Patent number: 6733874
    Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: May 11, 2004
    Assignee: Mitsubishi Materials Corporation
    Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
  • Patent number: 6638571
    Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes: a substrate and a hard coating layer deposited on the substrate, wherein the hard coating layer has an average thickness of 3 to 25 &mgr;m and includes: (1) at least one layer having an average thickness of 0.1 to 5 &mgr;m and including a granular Ti compound selected from the group including TiC, TiN, TiCN, Ti2O3, TiCO, TiNO, TiCNO and mixtures thereof; (2) a TiCN layer having an average thickness is 2 to 15 &mgr;m and including a longitudinal growth crystal structure; and (3) an Al2O3 layer having an average thickness of 0.5 to 8 &mgr;m; wherein the TiCN layer includes a growth direction and a compositional gradient of carbon and nitrogen along the growth direction.
    Type: Grant
    Filed: October 29, 2001
    Date of Patent: October 28, 2003
    Assignee: Mitsubishi Materials Corporation
    Inventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
  • Publication number: 20030094085
    Abstract: A cutting tool having a hard coating layer including: a Ti compound layer, as a lower layer, formed by vapor deposition, having an average thickness of 0.5 to 20 &mgr;m and made of at least one layer chosen from among a carbide of Ti layer, a nitride of Ti layer, a carbonitride of Ti layer, a carboxide of Ti layer and a carbonitroxide of Ti layer; an aluminum oxide layer, as an intermediate layer, which has an average thickness of 1 to 25 &mgr;m and a heat transformed &agr;-type crystal structure derived from a vapor deposited &kgr;- or &thgr;-type aluminum oxide layer, and having a structure having cracks therein formed during heat transformation uniformly dispersed; and an aluminum oxide layer, as an upper layer, formed by vapor deposition having an average thickness of 0.3 to 10 &mgr;m and an &agr;-type crystal structure.
    Type: Application
    Filed: August 28, 2002
    Publication date: May 22, 2003
    Inventors: Toshiaki Ueda, Takatoshi Oshika, Tetsuhiko Honma
  • Patent number: 6426137
    Abstract: A coated cemented carbide cutting member for a cutting tool comprising a substrate and a hard coating layer on said substrate, wherein the hard coating layer comprises at least one layer selected from the group consisting of titanium carbide, titanium nitride, titanium cabonitride, titanium carboxide, titanium carbonitroxide, aluminum oxide, and aluminum oxide-zirconium oxide composite in which zirconium oxide phases are dispersed around ground aluminum oxide phases, and wherein the hard coating layer is provided with an outer layer which comprises titanium oxide which is expressed by the molecular formula TiOw, wherein w is the atomic ratio of oxygen to titanium which ranges from 1.20 to 1.90.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: July 30, 2002
    Assignee: Mitsubishi Materials Corporation
    Inventors: Takatoshi Oshika, Tetsuhiko Honma, Toshiaki Ueda, Eiji Nakamura
  • Publication number: 20020086147
    Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes:
    Type: Application
    Filed: October 29, 2001
    Publication date: July 4, 2002
    Applicant: Mitsubishi Materials Corporation
    Inventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
  • Patent number: 6338894
    Abstract: The present invention relates to a coated cemented carbide cutting tool member, which includes: a substrate and a hard coating layer deposited on the substrate, wherein the hard coating layer has an average thickness of 3 to 25 &mgr;m and includes: (1) at least one layer having an average thickness of 0.1 to 5 &mgr;m and including a granular Ti compound selected from the group including TiC, TiN, TiCN, Ti2O3, TiCO, TiNO, TiCNO and mixtures thereof; (2) a TiCN layer having an average thickness is 2 to 15 &mgr;m and including a longitudinal growth crystal structure; and (3) an Al2O2 layer having an average thickness of 0.5 to 8 &mgr;m; wherein the TiCN layer includes a growth direction and a compositional gradient of carbon and nitrogen along the growth direction.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: January 15, 2002
    Assignee: Mitsubishi Materials Corporation
    Inventors: Yoshio Hirakawa, Tetsuhiko Honma, Hitoshi Kunugi, Toshiaki Ueda
  • Patent number: 6071601
    Abstract: The present invention provide for a cutting tool member that has been coated with a hard coating. The hard coating has multiple layers including: a) a layer made of a titanium compound that has a cubic lattice structure, b) an Al.sub.2 O.sub.3 layer, and c) an intervening layer that includes a Ti.sub.2 O.sub.3 compound with a corundum-type lattice structure. The hard coating layer provides the cutting tool member with good strength and increases its operational lifetime.
    Type: Grant
    Filed: May 12, 1998
    Date of Patent: June 6, 2000
    Assignee: Mitsubishi Materials Corporation
    Inventors: Takatoshi Oshika, Kouichi Yuri, Tetsuhiko Honma, Eiji Nakamura, Atsushi Nagamine, Kazuya Yanagida