Patents by Inventor Tetsunao Ikeda

Tetsunao Ikeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945056
    Abstract: A gas shielded arc welding wire contains, based on total mass of the wire in terms of mass %: C: 0.01% to 0.50%; Si: 0.01% to 1.50%; Mn: 0.10% to 2.50%; Cr: 5% to 15%; Ni: 0.05% to 1.50%; Mo: 0.1% to 2.0%; V: 0.1% to 1.0%; Nb: 0.01% to 0.20%; REM: 0.001% to 0.050%; S: 0.0010% to 0.0200%; and O: 0.025% or less (including 0%), which satisfies the following relationship: 3.0?(Nb+10×REM)/(S+O)?200.0.
    Type: Grant
    Filed: November 29, 2018
    Date of Patent: April 2, 2024
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuya Ikai, Tetsunao Ikeda
  • Patent number: 10870178
    Abstract: A flux-cored wire for arc welding of a duplex stainless steel includes a stainless-steel sheath filled with a flux and contains, with respect to the total mass of the wire, predetermined amounts of Cr, Ni, Mo, N, Mn, and Si, in which letting a Ti alloy content in terms of Ti be [Ti] and letting an Al alloy content in terms of Al be [Al], [Ti] and [Al] are predetermined values, and in which parameter A expressed as A=[Ti]+2×[Al] satisfies a predetermined value, and the balance is composed of Fe, a slag-forming component, and incidental impurities.
    Type: Grant
    Filed: January 4, 2017
    Date of Patent: December 22, 2020
    Assignee: Kobe Steel, Ltd.
    Inventors: Masatoshi Ishida, Hiroshi Sugahara, Tetsunao Ikeda, Shigeki Nishiyama
  • Publication number: 20200306896
    Abstract: A gas shielded arc welding wire contains, based on total mass of the wire in terms of mass %: C: 0.01% to 0.50%; Si: 0.01% to 1.50%; Mn: 0.10% to 2.50%; Cr: 5% to 15%; Ni: 0.05% to 1.50%; Mo: 0.1% to 2.0%; V: 0.1% to 1.0%; Nb: 0.01% to 0.20%; REM: 0.001% to 0.050%; S: 0.0010% to 0.0200%; and O: 0.025% or less (including 0%), which satisfies the following relationship: 3.0?(Nb+10×REM)/(S+O)?200.0.
    Type: Application
    Filed: November 29, 2018
    Publication date: October 1, 2020
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuya IKAI, Tetsunao IKEDA
  • Patent number: 10710201
    Abstract: An Ni-based alloy solid wire for welding has a composition comprising specific amounts of Cr, Ti, Nb, C, S, Mn and Fe, where Mo+W, P, Si, Al, Ca, B, Mg, Zr, Co, O, H, and N are controlled to specific amounts, ([Ti]+[Nb])/[C] is 80 to 150, and the balance is Ni and inevitable impurities. [Ti], [Nb], and [C] represent the contents of Ti, Nb, and C (mass %), respectively.
    Type: Grant
    Filed: February 9, 2017
    Date of Patent: July 14, 2020
    Assignee: Kobe Steel, Ltd.
    Inventors: Tetsunao Ikeda, Hiroshi Sugahara, Hiroaki Kawamoto
  • Patent number: 10369666
    Abstract: It is an object to provide a stainless steel flux-cored wire in which the amount of hexavalent chromium in fume can be reduced while maintaining the weldability excellent. The stainless steel flux-cored wire contains, as percentage to the total mass of the wire: Cr: 11-30 mass %; metal Si, Si oxide and Si compound: 0.5-4.0 mass % in total in terms of Si [Si]; fluorine compound: 0.01-1.0 mass % in terms of F [F]; TiO2: 1.5 mass % or above; ZrO2+Al2O3: 3.2 mass % or below; Na compound, K compound and Li compound: 0.50 mass % or below in total of each of an amount in terms of Na [Na], an amount in terms of K [K] and an amount in terms of Li [Li]; and satisfies {([Na]+[K]+[Li])×[Cr]2}/([Si]+4.7×[F])?10, where [Cr] represents Cr content.
    Type: Grant
    Filed: January 3, 2012
    Date of Patent: August 6, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Sugahara, Tetsunao Ikeda, Hirohisa Watanabe
  • Publication number: 20190039188
    Abstract: An Ni-based alloy solid wire for welding has a composition comprising specific amounts of Cr, Ti, Nb, C, S, Mn and Fe, where Mo+W, P, Si, Al, Ca, B, Mg, Zr, Co, O, H, and N are controlled to specific amounts, ([Ti]+[Nb])/[C] is 80 to 150, and the balance is Ni and inevitable impurities. [Ti], [Nb], and [C] represent the contents of Ti, Nb, and C (mass %), respectively.
    Type: Application
    Filed: February 9, 2017
    Publication date: February 7, 2019
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsunao IKEDA, Hiroshi SUGAHARA, Hiroaki KAWAMOTO
  • Patent number: 9969033
    Abstract: The contents of Cr, Fe, Mn, Ti, Si, Cu, N, Al, C, Mg, Mo, B, Zr, and Nb+Ta in a Ni-base alloy weld metal are properly specified and the contents of Co, P, and S in incidental impurities are controlled. In particular, a weld metal having high cracking resistance is formed by specifying the Mn content in a proper range and restricting the contents of B and Zr at low levels. Regarding a Ni-base alloy covered electrode, by specifying the contents of a slag-forming agent, a metal fluoride, and a carbonate serving as flux components in proper ranges and controlling the contents of Mn, Nb+Ta, and Fe in a flux, good welding workability is achieved and a weld metal having good bead appearance is formed.
    Type: Grant
    Filed: November 4, 2011
    Date of Patent: May 15, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroaki Kawamoto, Hirohisa Watanabe, Tetsunao Ikeda, Yushi Sawada
  • Patent number: 9751158
    Abstract: In a stainless steel flux cored wire comprising a stainless steel shell and a flux filling the shell, the amount of Si contained in the entire wire is 2.5% by mass or higher, preferably 3.0% by mass or higher in terms of SiO2, and the amount of at least one compound selected from the group consisting of polytetrafluoroethylene, graphite fluoride and perfluoropolyether contained in the flux is 0.005 to 0.10% by mass of the total mass of the wire in terms of F, preferably 0.020% by mass or higher. By employing such a constitution, in welding of Cr—Ni-based and Cr-based stainless steels and other materials, fume generation and hexavalent chromium leaching can be significantly reduced, and excellent welding workability can be provided.
    Type: Grant
    Filed: January 3, 2011
    Date of Patent: September 5, 2017
    Assignee: Kobe Steel, Ltd.
    Inventors: Tetsunao Ikeda, Hiroshi Sugahara, Hirohisa Watanabe
  • Publication number: 20170239758
    Abstract: A flux-cored wire for are welding of a duplex stainless steel includes a stainless-steel sheath filled with a flux and contains, with respect to the total mass of the wire, predetermined amounts of Cr, Ni, Mo, N, Mn, and Si, in which letting a Ti alloy content in terms of Ti be [Ti] and letting an Al alloy content in terms of Al be [Al], [Ti] and [Al] are predetermined values, and in which parameter A expressed as A=[Ti]+2×[Al] satisfies a predetermined value, and the balance is composed of Fe, a slag-forming component, and incidental impurities.
    Type: Application
    Filed: January 4, 2017
    Publication date: August 24, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Masatoshi Ishida, Hiroshi Sugahara, Tetsunao Ikeda, Shigeki Nishiyama
  • Patent number: 8492679
    Abstract: A flux-cored wire for stainless steel arc welding including an outer sheath made of stainless steel and flux filled up in the outer sheath contains, as percentage to the total mass of the wire, Cr: 22.0-30.0 mass %, Ni: 6.0-12.0 mass %, Mo: 2.0-5.0 mass %, N: 0.20-0.35 mass %, TiO2: 4.0-9.0 mass %, SiO2: 0.1-2.0 mass %, ZrO2: 0.5-4.0 mass %, total of Li2O, Na2O and K2O: 0.50-1.50 mass %, metal fluoride in terms of fluorine amount: 0.10-0.90 mass %, and rare earth element component: 0.10-1.00 mass %, limits C to 0.04 mass % or below, W to 4.0 mass % or below, Cu to 2.0 mass % or below, Bi2O3 to 0.01 mass % or below, and limits oxides other than the above to 3.0 mass % or below. With such a composition, it is possible to obtain a weld bead which is excellent in the weldability in welding in all attitudes and is more excellent in the low temperature toughness while keeping excellent pitting corrosion resistance in arc welding of duplex stainless steel and the like.
    Type: Grant
    Filed: November 29, 2010
    Date of Patent: July 23, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Sugahara, Tetsunao Ikeda, Hirohisa Watanabe
  • Patent number: 8343419
    Abstract: An object of the present invention is to provide a Ni base alloy solid wire for welding, which has excellent cracking resistance to ductility dip cracking in weld metal, can increase the tensile strength of the weld metal to not less than the tensile strength of the base material, and has excellent weldability. The present invention provides a solid wire which has a composition containing Cr: 27.0 to 31.5 mass %, Ti: 0.50 to 0.90 mass %, Nb: 0.40 to 0.70 mass %, Ta: 0.10 to 0.30 mass %, C: 0.010 to 0.030 mass %, and Fe: 5.0 to 11.0 mass %, and is regulated to Al: 0.10 mass % or less, N: 0.020 mass % or less, Zr 0.005 mass % or less, P:0.010 mass % or less, S: 0.0050 mass % or less, Si: 0.50 mass % or less, and Mn: 1.00 mass % or less, with the balance including Ni and inevitable impurities.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: January 1, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Tetsunao Ikeda, Masaki Shimamoto, Shun Izutani, Hiroaki Kawamoto, Yushi Sawada, Hirohisa Watanabe
  • Publication number: 20120276384
    Abstract: The contents of Cr, Fe, Mn, Ti, Si, Cu, N, Al, C, Mg, Mo, B, Zr, and Nb+Ta in a Ni-base alloy weld metal are properly specified and the contents of Co, P, and S in incidental impurities are controlled. In particular, a weld metal having high cracking resistance is formed by specifying the Mn content in a proper range and restricting the contents of B and Zr at low levels. Regarding a Ni-base alloy covered electrode, by specifying the contents of a slag-forming agent, a metal fluoride, and a carbonate serving as flux components in proper ranges and controlling the contents of Mn, Nb+Ta, and Fe in a flux, good welding workability is achieved and a weld metal having good bead appearance is formed.
    Type: Application
    Filed: November 4, 2011
    Publication date: November 1, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroaki Kawamoto, Hirohisa Watanabe, Tetsunao Ikeda, Yushi Sawada
  • Publication number: 20120223064
    Abstract: It is an object to provide a stainless steel flux-cored wire in which the amount of hexavalent chromium in fume can be reduced while maintaining the weldability excellent. The stainless steel flux-cored wire contains, as percentage to the total mass of the wire: Cr: 11-30 mass %; metal Si, Si oxide and Si compound: 0.5-4.0 mass % in total in terms of Si [Si]; fluorine compound: 0.01-1.0 mass % in terms of F [F]; TiO2: 1.5 mass % or above; ZrO2+Al2O3: 3.2 mass % or below; Na compound, K compound and Li compound: 0.50 mass % or below in total of each of an amount in terms of Na [Na], an amount in terms of K [K] and an amount in terms of Li [Li]; and satisfies {([Na]+[K]+[Li])×[Cr]2}/([Si]+4.7×[F])?10, where [Cr] represents Cr content.
    Type: Application
    Filed: January 3, 2012
    Publication date: September 6, 2012
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel Ltd.)
    Inventors: Hiroshi SUGAHARA, Tetsunao Ikeda, Hirohisa Watanabe
  • Publication number: 20120118936
    Abstract: An object of the present invention is to provide a Ni base alloy solid wire for welding, which has excellent cracking resistance to ductility dip cracking in weld metal, can increase the tensile strength of the weld metal to not less than the tensile strength of the base material, and has excellent weldability. The present invention provides a solid wire which has a composition containing Cr: 27.0 to 31.5 mass %, Ti: 0.50 to 0.90 mass %, Nb: 0.40 to 0.70 mass %, Ta: 0.10 to 0.30 mass %, C: 0.010 to 0.030 mass %, and Fe: 5.0 to 11.0 mass %, and is regulated to Al: 0.10 mass % or less, N: 0.020 mass % or less, Zr 0.005 mass % or less, P:0.010 mass % or less, S: 0.0050 mass % or less, Si: 0.50 mass % or less, and Mn: 1.00 mass % or less, with the balance including Ni and inevitable impurities.
    Type: Application
    Filed: February 8, 2011
    Publication date: May 17, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tetsunao IKEDA, Masaki Shimamoto, Shun Izutani, Hiroaki Kawamoto, Yushi Sawada, Hirohisa Watanabe
  • Publication number: 20110180523
    Abstract: In a stainless steel flux cored wire comprising a stainless steel shell and a flux filling the shell, the amount of Si contained in the entire wire is 2.5% by mass or higher, preferably 3.0% by mass or higher in terms of SiO2, and the amount of at least one compound selected from the group consisting of polytetrafluoroethylene, graphite fluoride and perfluoropolyether contained in the flux is 0.005 to 0.10% by mass of the total mass of the wire in terms of F, preferably 0.020% by mass or higher. By employing such a constitution, in welding of Cr—Ni-based and Cr-based stainless steels and other materials, fume generation and hexavalent chromium leaching can be significantly reduced, and excellent welding workability can be provided.
    Type: Application
    Filed: January 3, 2011
    Publication date: July 28, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Tetsunao IKEDA, Hiroshi Sugahara, Hirohisa Watanabe
  • Publication number: 20110171485
    Abstract: A flux-cored nickel-based alloy wire contains, based on the total mass of the wire, 3 to 11 percent by mass of TiO2, 0.2 to 1.3 percent by mass of SiO2, 1 to 3 percent by mass of ZrO2, and 0.3 to 1.0 percent by mass of manganese oxides in terms of MnO2, contains of a total of 0.2 to 1.0 percent by mass in terms of Na, K and Li of sodium compounds, potassium compounds, and lithium compounds. The flux has a ratio (([TiO2]+[ZrO2])/[SiO2]) of the total of the TiO2 and ZrO2 contents to the SiO2 content of 5.0 to 14.5, in which [TiO2], [SiO2] and [ZrO2] represent TiO2, SiO2 and ZrO2 contents. The wire shows excellent weldability in welding of all positions typically on 9% nickel steels and nickel-based alloy steels and gives a weld metal having good pitting resistance, bead appearance, and resistance to hot cracking.
    Type: Application
    Filed: December 13, 2010
    Publication date: July 14, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroaki KAWAMOTO, Tetsunao Ikeda, Hirohisa Watanabe
  • Publication number: 20110139761
    Abstract: A flux-cored wire for stainless steel arc welding including an outer sheath made of stainless steel and flux filled up in the outer sheath contains, as percentage to the total mass of the wire, Cr: 22.0-30.0 mass %, Ni: 6.0-12.0 mass %, Mo: 2.0-5.0 mass %, N: 0.20-0.35 mass %, TiO2: 4.0-9.0 mass %, SiO2: 0.1-2.0 mass %, ZrO2: 0.5-4.0 mass %, total of Li2O, Na2O and K2O: 0.50-1.50 mass %, metal fluoride in terms of fluorine amount: 0.10-0.90 mass %, and rare earth element component: 0.10-1.00 mass %, limits C to 0.04 mass % or below, W to 4.0 mass % or below, Cu to 2.0 mass % or below, Bi2O3 to 0.01 mass % or below, and limits oxides other than the above to 3.0 mass % or below. With such a composition, it is possible to obtain a weld bead which is excellent in the weldability in welding in all attitudes and is more excellent in the low temperature toughness while keeping excellent pitting corrosion resistance in arc welding of duplex stainless steel and the like.
    Type: Application
    Filed: November 29, 2010
    Publication date: June 16, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hiroshi SUGAHARA, Tetsunao Ikeda, Hirohisa Watanabe