Patents by Inventor Tetsuo Ejiri

Tetsuo Ejiri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10150849
    Abstract: Object: To provide thermally expandable microspheres having little sag. Resolution Means: The thermally expandable microspheres have a structure in which a foaming agent is encapsulated in an outer shell formed from a polymer, wherein, the ratio (%) of (R2/R1)×100 is at least 105%, where R1 is the expansion ratio after the thermally expandable microspheres have been heat-treated for 5 minutes at 150° C. and then foamed by heating for 2 minutes at 200° C., and R2 is the expansion ratio after the thermally expandable microspheres have been heat-treated for 5 minutes at 150° C. and then foamed by heating for 4 minutes at 200° C.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: December 11, 2018
    Assignee: Kureha Corporation
    Inventors: Yasuhiro Suzuki, Naoko Kuriu, Shintaro Nomura, Tetsuo Ejiri, Shunzo Endo
  • Patent number: 10093782
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: October 9, 2018
    Assignee: KUREHA CORPORATION
    Inventor: Tetsuo Ejiri
  • Publication number: 20180282503
    Abstract: Object: To provide thermally expandable microspheres having little sag. Resolution Means: The thermally expandable microspheres have a structure in which a foaming agent is encapsulated in an outer shell formed from a polymer, wherein, the ratio (%) of (R2/R1)×100 is at least 105%, where R1 is the expansion ratio after the thermally expandable microspheres have been heat-treated for 5 minutes at 150° C. and then foamed by heating for 2 minutes at 200° C., and R2 is the expansion ratio after the thermally expandable microspheres have been heat-treated for 5 minutes at 150° C. and then foamed by heating for 4 minutes at 200° C.
    Type: Application
    Filed: December 8, 2015
    Publication date: October 4, 2018
    Inventors: Yasuhiro SUZUKI, Naoko KURIU, Shintaro NOMURA, Tetsuo EJIRI, Shunzo ENDO
  • Publication number: 20180258248
    Abstract: Object: To provide heat-expandable microspheres with which large-diameter foamed particles which are lightweight and have enhanced strength, cushioning properties, and the like can be formed. Resolution Means: Heat-expandable microspheres having a foaming agent encapsulated in an outer shell of a polymer, the heat-expandable microspheres having an average particle size (D50) before foaming of from 100 to 500 ?m, and a coefficient of variation of a particle size distribution before foaming (logarithmic scale) of not greater than 15%.
    Type: Application
    Filed: December 2, 2015
    Publication date: September 13, 2018
    Inventors: Tetsuo EJIRI, Tomohisa HASEGAWA, Daisuke SATO, Kazunori SATOU, Mitsuhiro MATSUZAKI
  • Publication number: 20180051153
    Abstract: Provided are heat-expandable microspheres in which the water content can be adjusted easily and quickly by efficiently dehydrating the water present in the heat-expandable microspheres. Resolution Means Heat-expandable microspheres having a structure in which a foaming agent is encapsulated inside an outer shell formed from a polymer, the average value of the degrees of circularity, calculated based on a parameter indicating a particle diameter of each particle of the heat-expandable microspheres and a parameter indicating the circumference, being 0.985 or less are provided.
    Type: Application
    Filed: March 30, 2016
    Publication date: February 22, 2018
    Inventors: Tetsuo EJIRI, Tomohisa HASEGAWA, Mitsuhiro MATSUZAKI, Yasuhiro SUZUKI, Shintaro NOMURA
  • Publication number: 20170158835
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Application
    Filed: February 17, 2017
    Publication date: June 8, 2017
    Applicant: KUREHA CORPORATION
    Inventor: Tetsuo EJIRI
  • Patent number: 9605125
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: March 28, 2017
    Assignee: KUREHA CORPORATION
    Inventor: Tetsuo Ejiri
  • Publication number: 20140243438
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Application
    Filed: May 8, 2014
    Publication date: August 28, 2014
    Applicant: Kureha Corporation
    Inventor: TETSUO EJIRI
  • Patent number: 8759410
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: June 24, 2014
    Assignee: Kureha Corporation
    Inventor: Tetsuo Ejiri
  • Patent number: 8058320
    Abstract: A thermally foamable microsphere having a structure that a foaming agent is encapsulated in an outer shell formed from a polymer, wherein the foaming agent contains isododecane, and a production process of the thermally foamable microsphere by a suspension polymerization process using a polymerizable monomer and a foaming agent containing dodecane.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: November 15, 2011
    Assignee: Kureha Corporation
    Inventors: Tetsuo Ejiri, Mitsuhiro Matsuzaki, Shunzo Endo
  • Publication number: 20090292031
    Abstract: This invention aims to provide a thermally foamable microsphere which is excellent in heat resistance, has a high expansion ratio, and shows stable foaming behavior; a method of producing the thermally foamable microsphere; and suitable use thereof. This invention provides a thermally foamable microsphere in which an outer shell encapsulating a foaming agent is formed of a copolymer having a polymethacrylimide structure. In particular, this invention provides a thermally foamable microsphere in which monomers capable of forming the polymethacrylimide structure by a copolymerization reaction are methacrylonitrile and methacrylic acid. Moreover, this invention provides a method of producing the thermally foamable microsphere and use of the thermally foamable microsphere as an additive.
    Type: Application
    Filed: December 18, 2006
    Publication date: November 26, 2009
    Inventor: Tetsuo Ejiri
  • Publication number: 20090137691
    Abstract: A thermally foamable microsphere having a structure that a foaming agent is encapsulated in an outer shell formed from a polymer, wherein supposing an electric conductivity of a water extract obtained by Step 1 of dispersing 5 g of the thermally foamable microsphere in 20 g of ion-exchanged water having a pH of 7 and an electric conductivity of ?1 at a temperature of 25° C. to prepare a liquid dispersion; and Step 2 of shaking the liquid dispersion at the same temperature for 30 minutes to conduct a water extraction treatment, as measured at 25° C. is ?2, a difference ?2??1 between ?2 and ?1 is at most 1 mS/cm, and a production process including measuring an electric conductivity of a filtrate in the washing step to obtain a thermally foamable microsphere exhibiting a desired electric conductivity on the basis of a previously prepared relational expression between the electric conductivity of the filtrate and the electric conductivity of a water extract of the thermally foamable microsphere.
    Type: Application
    Filed: February 6, 2006
    Publication date: May 28, 2009
    Inventor: Tetsuo Ejiri
  • Publication number: 20070219281
    Abstract: A thermally foamable microsphere having a structure that a foaming agent is encapsulated in an outer shell formed from a polymer, wherein the foaming agent contains isododecane, and a production process of the thermally foamable microsphere by a suspension polymerization process using a polymerizable monomer and a foaming agent containing dodecane.
    Type: Application
    Filed: September 13, 2005
    Publication date: September 20, 2007
    Inventors: Tetsuo Ejiri, Mitsuhiro Matsuzaki, Shunzo Endo
  • Patent number: 6693204
    Abstract: A method of refining a crystal of a crude cyclic ester comprises the steps of supplying the crude cyclic ester to a vertically extending cylindrical refiner (1) from an inlet (3) provided at a lower part of the refiner (1), agitating the crude cyclic ester by an agitator provided in the refiner (1) to make the crude cyclic ester flow upwardly, refining the crystals of the crude cyclic ester by counterflow-contact between the upflowing crude cyclic ester and a downflowing melted liquid containing a refined crystal component, and taking out refined crystals of the crude cyclic ester from an outlet (4) provided at an upper part of the refiner (1).
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: February 17, 2004
    Assignee: Kureha Kagaku Kogyo K.K.
    Inventors: Tetsuo Ejiri, Kazuyuki Yamane, Kentaro Otawara
  • Patent number: 6613810
    Abstract: Foamable microspheres with a foaming agent enclosed in the shell of a polymer, wherein the average particle diameter of the microspheres is within a range of 3 to 100 &mgr;m, and the coefficient of variation of the particle diameter distribution thereof is at most 1.50%, and production process of foamable microspheres by a suspension polymerization process.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: September 2, 2003
    Assignee: Kureha Kagaku K.K.
    Inventors: Tetsuo Ejiri, Genzo Asai, Yoshikatsu Satake
  • Publication number: 20030109722
    Abstract: A method of refining a crystal of a crude cyclic ester comprises the steps of supplying the crude cyclic ester to a vertically extending cylindrical refiner (1) from an inlet (3) provided at a lower part of the refiner (1), agitating the crude cyclic ester by an agitator provided in the refiner (1) to make the crude cyclic ester flow upwardly, refining the crystals of the crude cyclic ester by counterflow-contact between the upflowing crude cyclic ester and a downflowing melted liquid containing a refined crystal component, and taking out refined crystals of the crude cyclic ester from an outlet (4) provided at an upper part of the refiner (1).
    Type: Application
    Filed: September 30, 2002
    Publication date: June 12, 2003
    Inventors: Tetsuo Ejiri, Kazuyuki Yamane, Kentaro Otawara