Patents by Inventor Tetsuo Era

Tetsuo Era has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230330784
    Abstract: A generation laser irradiation device irradiates a weld after welding with a generation laser. A detection laser probe irradiates an ultrasonic detection point that passes through the weld and is capable of detecting an ultrasonic wave reflected on a lower surface of a base material with detection laser. A control device determines existence of an internal defect of the weld based on a measurement result of a laser interferometer. The generation laser irradiation device includes a scanning mechanism that scans an irradiation position of the generation laser in a direction intersecting a welding direction.
    Type: Application
    Filed: July 28, 2022
    Publication date: October 19, 2023
    Inventors: Satoru Asai, Kazufumi Nomura, Keiji Kadota, Tetsuo Era
  • Patent number: 11491570
    Abstract: An arc welding method includes the following steps. Pulse arc welding is performed with the welding wire being fed in a forward direction during a first period. Short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and the reverse direction during a second period. The first period and the second period are alternately switched. The switching of the first period to the second period is performed in a manner such that no transfer of a molten droplet of the welding wire occurs during the final pulse cycle of the first period.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: November 8, 2022
    Assignee: DAIHEN Corporation
    Inventors: Kento Takada, Tetsuo Era, Shugo Hirota, Toshiaki Nakamata
  • Patent number: 11491571
    Abstract: An arc welding method is described where pulse arc welding is performed with a welding wire being fed in a forward direction during a first period and short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and a reverse direction during a second period. The arc welding method alternately switches between the first period and the second period, where the switching of the first period to the second period is performed during a peak period of the pulse arc welding.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: November 8, 2022
    Assignee: DAIHEN Corporation
    Inventors: Kento Takada, Tetsuo Era, Shugo Hirota, Toshiaki Nakamata
  • Patent number: 11407054
    Abstract: An arc welding method of a consumable electrode type generating arc between a tip end of welding wire and a to-be-welded portion by feeding welding wire to the to-be-welded portion of a base material while supplying welding current having average current of 300 A or larger to the welding wire, to weld the base material, includes: feeding the welding wire at a speed of the tip end being inserted into a space surrounded by a concave melted portion formed in the base material by the arc generated between the tip end and the to-be-welded portion; periodically alternating between a small current period where the welding current has a small average value and droplet is transferred from the tip end to a bottom part of the melted portion and a large current period where the welding current has a large average value and droplet is transferred from the tip end to a side part of the melted portion; and controlling the welding current in the large current period so that droplet transfer from the tip end to the side part
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: August 9, 2022
    Assignee: DAIHEN Corporation
    Inventors: Hayato Baba, Tetsuo Era
  • Patent number: 11370052
    Abstract: An arc welding system of a consumable electrode type comprises: a wire feeding device that feeds welding wire from a wire feeding source to a welding torch; and a power supply device that supplies electric power between the welding wire fed to the welding torch and a base material, the system being configured to weld the base material by arc generated by the supplied electric power. The wire feeding device is provided with: an intermediate wire feeding source that is disposed between the wire feeding source and the welding torch and is configured to temporarily accommodate the welding wire fed from the wire feeding source and to feed the accommodated welding wire to the welding torch; a pull-out feeding part that feeds the welding wire at the wire feeding source to the intermediate wire feeding source; and a push-out feeding part that feeds the welding wire accommodated in the intermediate wire feeding source to the welding torch.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: June 28, 2022
    Assignee: DAIHEN Corporation
    Inventors: Masahiro Inoue, Yukiya Morita, Hisao Miyahara, Hirokazu Kawai, Songjie Hou, Hayato Baba, Hideo Shiozaki, Tetsuo Era, Tomoyuki Ueyama
  • Publication number: 20210008666
    Abstract: A laser-arc hybrid welding apparatus includes a laser torch and a welding torch. The laser torch includes a DOE. The DOE enlarges a laser irradiated region in a direction of width of welding as compared with irradiation without the DOE and adjusts a shape of the irradiated region to allow a distribution in the width direction, of a quantity of heat input by laser to exhibit a prescribed profile. The prescribed profile refers to such a profile that a central portion in the width direction is not larger in quantity of heat input than an end in the width direction.
    Type: Application
    Filed: July 9, 2020
    Publication date: January 14, 2021
    Inventors: Zhongjie Liu, Tetsuo Era
  • Publication number: 20200254553
    Abstract: An arc welding method includes: performing pulse arc welding with a welding wire being fed in a forward direction during a first period; performing short-circuit transfer arc welding with the welding wire being fed in the forward direction and a reverse direction during a second period; and alternately switching between the first period and the second period. The switching of the first period to the second period is performed during a peak period of the pulse arc welding.
    Type: Application
    Filed: September 17, 2019
    Publication date: August 13, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Shugo HIROTA, Toshiaki NAKAMATA
  • Publication number: 20200254552
    Abstract: An arc welding method includes the following steps. Pulse arc welding is performed with the welding wire being fed in a forward direction during a first period. Short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and the reverse direction during a second period. The first period and the second period are alternately switched. The switching of the first period to the second period is performed in a manner such that no transfer of a molten droplet of the welding wire occurs during the final pulse cycle of the first period.
    Type: Application
    Filed: August 12, 2019
    Publication date: August 13, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Shugo HIROTA, Toshiaki NAKAMATA
  • Patent number: 10710187
    Abstract: The welding method comprises: a step of preparing a first base material and a second base material; a step of disposing the first base material and the second base material in a manner such that a first end face of the first base material and a second end face of the second base material face each other; and a step of welding the first base material and the second base material together using GMA welding so that the first end face and the second end face are joined together. In the step of welding the first base material and the second base material together, an arc is formed in a state where the welding wire penetrates into a region surrounded by a molten region, so that the molten region is formed to pierce through the first base material and the second base material in the thickness direction.
    Type: Grant
    Filed: August 24, 2016
    Date of Patent: July 14, 2020
    Assignee: DAIHEN Corporation
    Inventors: Hayato Baba, Hideo Shiozaki, Tetsuo Era
  • Publication number: 20200198043
    Abstract: A control method is provided for arc welding performed by repeating a short-circuit period and an arc period. The method includes: feeding a welding wire by a push-pull feeding control using a push-side feeding motor configured to rotate in a forward direction and a pull-side feeding motor configured to rotate in a forward direction and a reverse direction; temporarily storing a portion of the welding wire in an intermediate wire receptacle disposed along a feeding path between the push-side feeding motor and the pull-side feeding motor; and correcting a pull feeding speed of the pull-side feeding motor based on a store amount of the welding wire in the intermediate wire receptacle. The correction of the pull feeding speed is performed by correcting a waveform parameter for the pull feeding speed based on the store amount in the intermediate wire receptacle.
    Type: Application
    Filed: December 3, 2019
    Publication date: June 25, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Satoshi ARAKANE
  • Publication number: 20190283165
    Abstract: An arc welding method of a consumable electrode type generating arc between a tip end of welding wire and a to-be-welded portion by feeding welding wire to the to-be-welded portion of a base material while supplying welding current having average current of 300 A or larger to the welding wire, to weld the base material, includes: feeding the welding wire at a speed of the tip end being inserted into a space surrounded by a concave melted portion formed in the base material by the arc generated between the tip end and the to-be-welded portion; periodically alternating between a small current period where the welding current has a small average value and droplet is transferred from the tip end to a bottom part of the melted portion and a large current period where the welding current has a large average value and droplet is transferred from the tip end to a side part of the melted portion; and controlling the welding current in the large current period so that droplet transfer from the tip end to the side part
    Type: Application
    Filed: December 4, 2017
    Publication date: September 19, 2019
    Inventors: Hayato Baba, Tetsuo Era
  • Publication number: 20190015922
    Abstract: An arc welding system of a consumable electrode type comprises: a wire feeding device that feeds welding wire from a wire feeding source to a welding torch; and a power supply device that supplies electric power between the welding wire fed to the welding torch and a base material, the system being configured to weld the base material by arc generated by the supplied electric power. The wire feeding device is provided with: an intermediate wire feeding source that is disposed between the wire feeding source and the welding torch and is configured to temporarily accommodate the welding wire fed from the wire feeding source and to feed the accommodated welding wire to the welding torch; a pull-out feeding part that feeds the welding wire at the wire feeding source to the intermediate wire feeding source; and a push-out feeding part that feeds the welding wire accommodated in the intermediate wire feeding source to the welding torch.
    Type: Application
    Filed: March 9, 2017
    Publication date: January 17, 2019
    Inventors: Masahiro Inoue, Yukiya Morita, Hisao Miyahara, Hirokazu Kawai, Songjie Hou, Hayato Baba, Hideo Shiozaki, Tetsuo Era, Tomoyuki Ueyama
  • Publication number: 20180236584
    Abstract: The welding method comprises: a step of preparing a first base material and a second base material; a step of disposing the first base material and the second base material in a manner such that a first end face of the first base material and a second end face of the second base material face each other; and a step of welding the first base material and the second base material together using GMA welding so that the first end face and the second end face are joined together. In the step of welding the first base material and the second base material together, an arc is formed in a state where the welding wire penetrates into a region surrounded by a molten region, so that the molten region is formed to pierce through the first base material and the second base material in the thickness direction.
    Type: Application
    Filed: August 24, 2016
    Publication date: August 23, 2018
    Inventors: Hayato Baba, Hideo Shiozaki, Tetsuo Era
  • Patent number: 9421631
    Abstract: A squeezing detection control method is provided for consumable electrode arc welding in which a cycle of arc generation and short-circuiting is repeated between a consumable electrode and a base metal. First, squeezed droplet is detected as a premonitory sign of arc recurrence at the end of the short-circuiting. This detection is based on a fact that a squeeze detection reference value is attained by a differential value of the voltage or resistance between the consumable electrode and the base metal. Then, a welding current supplied to a short-circuit load is rapidly decreased upon detection of the squeezed droplet. Upon recurrence of the arc, the welding current is increased. This arc recurrence is detected by a fact that the differential value attains an arc recurrence reference value which is greater than the squeeze detection reference value.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: August 23, 2016
    Assignee: DAIHEN Corporation
    Inventor: Tetsuo Era
  • Patent number: 9296057
    Abstract: A welding device includes a power supply circuit for applying a voltage across a torch and a base metal, and a power supply control device. The power supply control device controls the power supply circuit such that a high level current is output during a first arc period Ta1 that is the initial period of an arc period, and an arc current corresponding to a regulated welding voltage is output during a second arc period Ta2 that is the latter period of the arc period. The power supply control device controls the power supply circuit such that a high level current is generated having a waveform increasing and decreasing at a constant frequency and constant amplitude superimposed on the high level current. By superimposing the waveform, the elevation of a droplet caused by an repelled force by the arc can be prevented, allowing a droplet to be formed in stabilization.
    Type: Grant
    Filed: January 27, 2012
    Date of Patent: March 29, 2016
    Assignee: Daihen Corporation
    Inventors: Tetsuo Era, Akihiro Ide, Futoshi Nishisaka
  • Patent number: 9278402
    Abstract: In the output control method for a consumable electrode arc welding power source, entire application range of an welding current is segmentalized into a plurality of current zones, a norm welding voltage value is set for each of the current zones, a welding current and a welding voltage are detected at each of minute cycles, the current zone which corresponds to a detected value of the welding current is selected, a fluctuation range is calculated with the norm welding voltage value of the selected current zone as a center value, a welding voltage limit value is calculated while the welding voltage detected value is limited to within the fluctuation range, and the output of the welding power source is controlled based on this welding voltage limit value.
    Type: Grant
    Filed: October 30, 2006
    Date of Patent: March 8, 2016
    Assignee: DAIHEN Corporation
    Inventors: Toshiro Uezono, Tetsuo Era
  • Patent number: 9272356
    Abstract: A feed control method is provided for consumable electrode AC arc welding, in which the welding wire is fed at a predetermined wire feed rate, and a welding voltage applied to an arc is switched in alternation between positive polarity and negative polarity. In the method, a welding current setting signal is generated. The wire is fed at a first feed rate during a period of the positive polarity, whereas the wire is fed at a second feed rate different from the first feed rate during a period of the negative polarity.
    Type: Grant
    Filed: March 20, 2008
    Date of Patent: March 1, 2016
    Assignee: DAIHEN Corporation
    Inventors: Tetsuo Era, Futoshi Nishisaka, Hiroyasu Mondori, Akihiro Ide
  • Patent number: 8575516
    Abstract: An arc welding power source supplies a start current, a welding current and a crater current as an output current in accordance with an activating signal supplied from outside. The power source includes a start period setting unit, a crater period setting unit, and a current control unit that controls the output current. The current control unit causes the power source to supply the start current and the welding current consecutively while the activating signal is in an on-state, where the start current is supplied for the start period, and the welding current is supplied for the period following the start period. The current control unit also causes the power source to supply the crater current after the activating signal is turned off, where the crater current is supplied for the crater period.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: November 5, 2013
    Assignee: Daihen Corporation
    Inventors: Futoshi Nishisaka, Akihiro Ide, Tetsuo Era, Hiroyasu Mondori
  • Patent number: 8440934
    Abstract: To start consumable electrode arc welding, an initial current is supplied to a welding wire after causing the welding wire to contact a base material and retracting the welding wire from the base material. Thereby, an initial arc is generated. The welding wire is retracted continuously for an initial arc lift period Ti with the initial arc maintained. Afterwards, the initial arc is switched to a steady arc. A predetermined weld pool formation period Tp is set after the initial arc lift period Ti. In the weld pool formation period, a weld pool formation current greater than the initial current is supplied with the initial arc maintained and the welding wire is caused to proceed and fed to the base material. In the weld pool formation period, a weld pool is formed by the initial arc without allowing the welding wire to release droplets and contact the base material.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: May 14, 2013
    Assignee: Daihen Corporation
    Inventors: Shugo Hirota, Tetsuo Era, Tomoyuki Ueyama
  • Patent number: 8383986
    Abstract: An arc start control method in robot welding includes the steps of shorting a welding wire with a base metal, retracting a welding torch by a welding robot for taking the welding wire off the base metal to generate an initial arc, retracting the welding torch to a predetermined position with maintaining the initial arc maintained while applying an initial arc current smaller than a steady welding current during this initial arc period, and starting to feed the welding wire steadily and to supply the steady welding current so as to make a transition from the initial arc to a steady arc as well as starting to move the welding torch along a welding line. During a re-shorting prevention period which starts from a beginning of the initial arc period, a re-shorting prevention current which is larger than the initial arc current is applied in order to prevent re-shortening between the wire tip and the base metal right after the initial arc was generated. Thereafter, the initial arc current is applied.
    Type: Grant
    Filed: July 26, 2006
    Date of Patent: February 26, 2013
    Assignee: DAIHEN Corporation
    Inventors: Toshiro Uezono, Tetsuo Era, Tomoyuki Ueyama, Shugo Hirota