Patents by Inventor Tetsuo Nakanishi

Tetsuo Nakanishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11600846
    Abstract: Disclosed is an all-solid-state lithium ion secondary battery excellent in cycle characteristics. The battery may be an all-solid-state lithium ion secondary battery, wherein an anode comprises anode active material particles, an electroconductive material and a solid electrolyte; wherein the anode active material particles comprise at least one active material selected from the group consisting of elemental silicon and SiO; and wherein a BET specific surface area of the anode active material particles is 1.9 m2/g or more and 14.2 m2/g or less.
    Type: Grant
    Filed: June 13, 2018
    Date of Patent: March 7, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Mitsutoshi Otaki, Norihiro Ose, Shigenori Hama, Kazuyuki Taniguchi, Yoshiyasu Yamada, Tetsuo Nakanishi
  • Patent number: 10777841
    Abstract: Disclosed is an all-solid-state lithium ion secondary battery excellent in cycle characteristics. The battery may be an all-solid-state lithium ion secondary battery, wherein an anode comprises anode active material particles, an electroconductive material and a solid electrolyte; wherein the anode active material particles comprise at least one active material selected from the group consisting of elemental silicon and SiO; and wherein, for the anode active material particles, a value A obtained by the following formula (1) is 6.1 or more and 54.8 or less: A=SBET×dmed×D??Formula (1) where SBET is a BET specific surface area (m2/g) of the anode active material particles; dmed is a median diameter D50 (?m) of the anode active material particles; and D is a density (g/cm3) of the anode active material particles.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: September 15, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Mitsutoshi Otaki, Norihiro Ose, Shigenori Hama, Kazuyuki Taniguchi, Yoshiyasu Yamada, Tetsuo Nakanishi
  • Publication number: 20190013541
    Abstract: Disclosed is an all-solid-state lithium ion secondary battery excellent in cycle characteristics. The battery may be an all-solid-state lithium ion secondary battery, wherein an anode comprises anode active material particles, an electroconductive material and a solid electrolyte; wherein the anode active material particles comprise at least one active material selected from the group consisting of elemental silicon and SiO; and wherein a BET specific surface area of the anode active material particles is 1.9 m2/g or more and 14.2 m2/g or less.
    Type: Application
    Filed: June 13, 2018
    Publication date: January 10, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Mitsutoshi OTAKI, Norihiro OSE, Shigenori HAMA, Kazuyuki TANIGUCHI, Yoshiyasu YAMADA, Tetsuo NAKANISHI
  • Publication number: 20190013542
    Abstract: Disclosed is an all-solid-state lithium ion secondary battery excellent in cycle characteristics. The battery may be an all-solid-state lithium ion secondary battery, wherein an anode comprises anode active material particles, an electroconductive material and a solid electrolyte; wherein the anode active material particles comprise at least one active material selected from the group consisting of elemental silicon and SiO; and wherein, for the anode active material particles, a value A obtained by the following formula (1) is 6.1 or more and 54.8 or less: A=SBET×dmed×D??Formula (1) where SBET is a BET specific surface area (m2/g) of the anode active material particles; dmed is a median diameter D50 (?m) of the anode active material particles; and D is a density (g/cm3) of the anode active material particles.
    Type: Application
    Filed: June 21, 2018
    Publication date: January 10, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Mitsutoshi OTAKI, Norihiro OSE, Shigenori HAMA, Kazuyuki TANIGUCHI, Yoshiyasu YAMADA, Tetsuo NAKANISHI
  • Patent number: 10153493
    Abstract: A secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte is provided. The electrode material of which the positive and/or negative electrode is made contains hydrophobic spherical silica particles, which are obtained by introducing R1SiO3/2 units on surfaces of hydrophilic spherical silica particles of SiO2 units, and further introducing R23SiO1/2 units on the surfaces, and have an average particle size of 5-1,000 nm, a particle size distribution D90/D10 of 2-3, and an average circularity of 0.8-1. All components of the battery are made hydrophobic for suppressing absorption of water within the battery and entry of water into the battery.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: December 11, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kazuyuki Matsumura, Tetsuo Nakanishi
  • Patent number: 10050272
    Abstract: A negative electrode active material for a non-aqueous electrolyte secondary battery, wherein the negative electrode active material is represented by an elemental composition formula of Met1-Si—O—C—H (wherein Met1 represents one alkali metal element or a mixture of alkali metal elements), including: a silicate salt made of a silicon-based inorganic compound and the alkali metal, and fine particles composed of silicon, silicon alloy, or silicon oxide being dispersed in the silicate salt; and a negative electrode active material for a non-aqueous electrolyte secondary battery, wherein the negative electrode active material is represented by an elemental composition formula of Met2-Si—O—C—H (wherein Met2 represents one alkaline earth metal element or a mixture of alkaline earth metal elements), including: a silicate salt made of a silicon-based inorganic compound and the alkaline earth metal.
    Type: Grant
    Filed: December 2, 2014
    Date of Patent: August 14, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Nakanishi, Kazuyuki Taniguchi, Yoshitaka Aoki, Yoshiyasu Yamada
  • Patent number: 9972832
    Abstract: An active material comprising silica-attached particles in the form of host particles of silicon or silicon compound having spherical silica nano-particles attached to surfaces thereof is suited for use in nonaqueous electrolyte secondary batteries. The spherical silica nano-particles have an average particle size of 5-1000 nm, a particle size distribution D90/D10 of up to 3, and an average circularity of 0.8-1. The active material has high fluidity and exhibits improved cycle performance when used in nonaqueous electrolyte secondary batteries.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: May 15, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Nakanishi, Kazuyuki Matsumura
  • Patent number: 9837658
    Abstract: The present invention is directed to a silicon-containing particle for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery, wherein a crystal grain size is 300 nm or less, the crystal grain size being obtained by a Scherrer method from a full width at half maximum of a diffraction line attributable to Si (111) and near 2?=28.4° in an x-ray diffraction pattern analysis, and a true density is more than 2.320 g/cm3 and less than 3.500 g/cm3. The invention provides silicon-containing particles for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery that enable manufacture of a non-aqueous electrolyte secondary battery having an excellent cycle characteristics and a higher capacity compared with graphite types.
    Type: Grant
    Filed: July 6, 2017
    Date of Patent: December 5, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Nakanishi, Kazuyuki Taniguchi, Yoshiyasu Yamada
  • Publication number: 20170301913
    Abstract: The present invention is directed to a silicon-containing particle for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery, wherein a crystal grain size is 300 nm or less, the crystal grain size being obtained by a Scherrer method from a full width at half maximum of a diffraction line attributable to Si (111) and near 2?=28.4° in an x-ray diffraction pattern analysis, and a true density is more than 2.320 g/cm3 and less than 3.500 g/cm3. The invention provides silicon-containing particles for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery that enable manufacture of a non-aqueous electrolyte secondary battery having an excellent cycle characteristics and a higher capacity compared with graphite types.
    Type: Application
    Filed: July 6, 2017
    Publication date: October 19, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo NAKANISHI, Kazuyuki TANIGUCHI, Yoshiyasu YAMADA
  • Publication number: 20170170482
    Abstract: A secondary battery comprising a positive electrode, a negative electrode, a separator, and a nonaqueous electrolyte is provided. The electrode material of which the positive and/or negative electrode is made contains hydrophobic spherical silica particles, which are obtained by introducing R1SiO3/2 units on surfaces of hydrophilic spherical silica particles of SiO2 units, and further introducing R23SiO1/2 units on the surfaces, and have an average particle size of 5-1,000 nm, a particle size distribution D90/D10 of 2-3, and an average circularity of 0.8-1. All components of the battery are made hydrophobic for suppressing absorption of water within the battery and entry of water into the battery.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 15, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kazuyuki MATSUMURA, Tetsuo NAKANISHI
  • Patent number: 9543578
    Abstract: A method for manufacturing a negative electrode active material for a secondary battery that uses a non-aqueous electrolyte, including the steps of: depositing silicon according to an electron beam vapor-deposition method with metallic silicon as a raw material on a substrate of which temperature is controlled from 800 to 1100° C. at a vapor deposition rate exceeding 1 kg/hr in the range of film thickness of 2 to 30 mm; and pulverizing and classifying the deposited silicon to obtain the negative electrode active material. As a result, there is provided a method for manufacturing a negative electrode active material of silicon particles as an active material useful for a negative electrode of a non-aqueous electrolyte secondary battery that is, while maintaining high initial efficiency and battery capacity of silicon, excellent in the cycle characteristics and has a reduced volume change during charge/discharge.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: January 10, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Nakanishi, Yoshiyasu Yamada, Kazuyuki Taniguchi
  • Patent number: 9537142
    Abstract: The present invention is a method for manufacturing a negative electrode active material for a non-aqueous electrolyte secondary battery. The method includes depositing silicon on a substrate by vapor deposition by using a metallic silicon as a raw material, the substrate having a temperature controlled to 300° C. to 800° C. under reduced pressure; and pulverizing and classifying the deposited silicon. The resulting negative electrode active material composed of silicon particles is an active material useful as a negative electrode of a non-aqueous electrolyte secondary battery in which high initial efficiency and high battery capacity of silicon are kept, cycle performance is superior, and an amount of a change in volume decreases at the time of charge and discharge.
    Type: Grant
    Filed: April 15, 2015
    Date of Patent: January 3, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Tetsuo Nakanishi
  • Publication number: 20160322637
    Abstract: A negative electrode active material for a non-aqueous electrolyte secondary battery, wherein the negative electrode active material is represented by an elemental composition formula of Met1-Si—O—C—H (wherein Met1 represents one alkali metal element or a mixture of alkali metal elements), including: a silicate salt made of a silicon-based inorganic compound and the alkali metal, and fine particles composed of silicon, silicon alloy, or silicon oxide being dispersed in the silicate salt; and a negative electrode active material for a non-aqueous electrolyte secondary battery, wherein the negative electrode active material is represented by an elemental composition formula of Met2-Si—O—C—H (wherein Met2 represents one alkaline earth metal element or a mixture of alkaline earth metal elements), including: a silicate salt made of a silicon-based inorganic compound and the alkaline earth metal.
    Type: Application
    Filed: December 2, 2014
    Publication date: November 3, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo NAKANISHI, Kazuyuki TANIGUCHI, Yoshitaka AOKI, Yoshiyasu YAMADA
  • Patent number: 9287561
    Abstract: The present invention is a negative electrode material for non-aqueous electrolyte secondary batteries, comprising at least: particles wherein silicon nanoparticles are dispersed in silicon oxide (silicon oxide particles); and a metal oxide coating formed on a surface of the silicon oxide particles. As a result, there is provided a negative electrode material for non-aqueous electrolyte secondary batteries that enables the production of a negative electrode suitable for lithium-ion secondary batteries and the like that provides improved safety and cycle performance over conventional negative electrode materials.
    Type: Grant
    Filed: October 1, 2010
    Date of Patent: March 15, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Koichiro Watanabe, Tetsuo Nakanishi, Kazuyuki Taniguchi
  • Publication number: 20150380726
    Abstract: A silicon-containing particle is provided for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery, wherein a crystal grain size is 300 nm or less, the crystal grain size being obtained by a Scherrer method from a full width at half maximum of a diffraction line attributable to Si and near 2?=28.4° in an x-ray diffraction pattern analysis, and a true density is more than 2.320 g/cm3 and less than 3.500 g/cm3. Silicon-containing particles are provided for use as a negative-electrode active material of a non-aqueous electrolyte secondary battery that enable manufacture of a non-aqueous electrolyte secondary battery having an excellent cycle characteristics and a higher capacity compared with graphite types.
    Type: Application
    Filed: January 7, 2014
    Publication date: December 31, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo NAKANISHI, Kazuyuki TANIGUCHI, Yoshiyasu YAMADA
  • Patent number: 9225010
    Abstract: The present invention intends to provide silicon-containing particles that, when used as a negative electrode active material for a nonaqueous electrolyte secondary battery, can form a nonaqueous electrolyte secondary battery that is less in volume change during charge/discharge and has high initial efficiency and excellent cycle characteristics. The present invention provides silicon-containing particles that are used as a negative electrode active material for a nonaqueous electrolyte secondary battery and have a diffraction line with a peak at 2?=28.6° in X-ray diffractometry, a negative electrode material for a nonaqueous electrolyte secondary battery therewith, a nonaqueous electrolyte secondary battery, and a method of manufacturing the silicon-containing particles.
    Type: Grant
    Filed: June 24, 2013
    Date of Patent: December 29, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tetsuo Nakanishi, Yoshiyasu Yamada, Kazuyuki Taniguchi, Motoyuki Yamada
  • Patent number: 9142858
    Abstract: A Si—O—Al composite comprising silicon, silicon oxide, and aluminum oxide exhibits a powder XRD spectrum in which the intensity of a signal of silicon at 28.3° is 1-9 times the intensity of a signal near 21°. A negative electrode material comprising the Si—O—Al composite is used to construct a non-aqueous electrolyte secondary battery which is improved in 1st cycle charge/discharge efficiency and cycle performance while maintaining the high battery capacity and low volume expansion upon charging of silicon oxide.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: September 22, 2015
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tetsuo Nakanishi, Koichiro Watanabe
  • Publication number: 20150251915
    Abstract: The present invention manufactures silicon-containing particles for use in a negative electrode active material of a non-aqueous electrolyte secondary battery by obtaining the silicon-containing particles by a deposition method and performing a heat treatment on the silicon-containing particles under a reducing atmosphere at, for example, 400° C. to 1100° C. The silicon-containing particles manufactured by this method have an oxygen content ranging from 0.1 to 1.5 mass %. These silicon-containing particles enable manufacture of a non-aqueous electrolyte secondary battery that has a high initial efficiency and an excellent cycle performance and exhibits a small volume variation upon charging and discharging.
    Type: Application
    Filed: October 3, 2013
    Publication date: September 10, 2015
    Inventors: Tetsuo Nakanishi, Kazuyuki Taniguchi, Yoshiyasu Yamada
  • Publication number: 20150221931
    Abstract: The present invention is a method for manufacturing a negative electrode active material for a non-aqueous electrolyte secondary battery. The method includes depositing silicon on a substrate by vapor deposition by using a metallic silicon as a raw material, the substrate having a temperature controlled to 300° C. to 800° C. under reduced pressure; and pulverizing and classifying the deposited silicon. The resulting negative electrode active material composed of silicon particles is an active material useful as a negative electrode of a non-aqueous electrolyte secondary battery in which high initial efficiency and high battery capacity of silicon are kept, cycle performance is superior, and an amount of a change in volume decreases at the time of charge and discharge.
    Type: Application
    Filed: April 15, 2015
    Publication date: August 6, 2015
    Inventor: Tetsuo NAKANISHI
  • Patent number: 9099717
    Abstract: The present invention is a method for manufacturing a negative electrode active material for a non-aqueous electrolyte secondary battery comprising at least depositing silicon on a substrate by vapor deposition by using a metallic silicon as a raw material, the substrate having a temperature controlled to 300° C. to 800° C. under reduced pressure, and pulverizing and classifying the deposited silicon. As a result, there is provided a method for manufacturing a negative electrode active material composed of silicon particles that is an active material useful as a negative electrode of a non-aqueous electrolyte secondary battery in which high initial efficiency and high battery capacity of silicon are kept, cycle performance is superior, and an amount of a change in volume decreases at the time of charge and discharge.
    Type: Grant
    Filed: May 23, 2011
    Date of Patent: August 4, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Tetsuo Nakanishi