Patents by Inventor Tetsuo Tatara
Tetsuo Tatara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9457529Abstract: The invention can surely accomplish lamination without the generation of voids in building a tire constructed to comprise a plurality of rubber members for a tire when a ribbon-shaped rubber strip (R) is spirally wound and laminated, and uses holding rolls (30) and two sets of stitching rolls (40a), (40b) arranged in parallel with a center of a rubber strip width (W) therebetween to enable performing of an independent pressing motion, such that the rubber strip (R) is pressed and bonded by the holding rolls (30) in a position, in which the rubber strip (R) is wound, and the stitching roll (40a) or (40b) positioned fore in an advancing direction of traverse movement, out of the two sets, is caused to perform a pressing motion in a regional part just after the press whereby a fore part of the rubber strip in the advancing direction is pressed and bonded.Type: GrantFiled: March 15, 2013Date of Patent: October 4, 2016Assignee: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Yu Hatayama, Masami Tanabe, Taizo Yamamoto
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Patent number: 8978728Abstract: The invention enables a built band (B) in a cylindrical shape to be easily and surely detached by peeling off the band (B) from being brought into close contact with a drum peripheral face in an expandable and contractable band building drum (D) constituted by two kinds of pluralities of segments (1a) (1b) arranged alternately in a peripheral direction, a diameter of one segment (1a) of two kinds of segments (1a) (1b) is contracted, thereafter, the segment (1a) is temporarily returned to a diameter expanding state, a diameter of other segment (1b) is contracted, thereby, the band (B) is peeled off from being brought into close contact with the drum outer peripheral face, thereafter, the band (B) is detached by bringing both of the segments (1a) (1b) into a diameter contracting state.Type: GrantFiled: October 7, 2011Date of Patent: March 17, 2015Assignee: Toyo Tire & Rubber Co. Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka
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Patent number: 8771446Abstract: The invention enables a built band (B) in a cylindrical shape to be easily and surely detached by peeling off the band (B) from being brought into close contact with a drum peripheral face in an expandable and contractable band building drum (D) constituted by two kinds of pluralities of segments (1a)(1b) arranged alternately in a peripheral direction, a diameter of one segment (1a) of two kinds of segments (1a)(1b) is contracted, thereafter, the segment (1a) is temporarily returned to a diameter expanding state, a diameter of other segment (1b) is contracted, thereby, the band (B) is peeled off from being brought into close contact with the drum outer peripheral face, thereafter, the band (B) is detached by bringing both of the segments (1a)(1b) into a diameter contracting state.Type: GrantFiled: May 19, 2006Date of Patent: July 8, 2014Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka
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Patent number: 8632649Abstract: An object is to reduce a cycle time for fabricating a low rolling resistance pneumatic tire and to provide the same pneumatic tire. As a means therefor, in building a tread portion by winding spirally a rubber strip material whose cross section is divided into a first region made of a conductive rubber and a second region made of a non-conductive rubber in a tire circumferential direction in a partially overlapping fashion by the use of an extruding machine which extrudes continuously the rubber strip material, an area ratio of the first region relative to the cross section of the rubber strip material is made to change in a tire width direction.Type: GrantFiled: August 31, 2006Date of Patent: January 21, 2014Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Mitsuru Hitotsuyanagi, Tetsuo Tatara, Shigeo Kudo, Osamu Fujiki
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Patent number: 8496772Abstract: A tire building method and a tire building facility according to the invention attains reduction of an installation space of the tire building facility and substantially equal building cycles for respective building stages to increase building efficiency and facilitate arrangement switching. For attaining these, a step for building a cylindrical carcass band, a subsequent step for building a cylindrical green case, a step for building a cylindrical belt and tread band, a step for combining the green case and the belt and tread band to build the final shape are divided as first through fourth building stages (S1) through (S4) having individual building drums (D1) through (D4) corresponding to the respective steps.Type: GrantFiled: November 2, 2004Date of Patent: July 30, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8419873Abstract: The invention can surely accomplish lamination without the generation of voids in building a tire constructed to comprise a plurality of rubber members for a tire when a ribbon-shaped rubber strip (R) is spirally wound and laminated, and uses holding rolls (30) and two sets of stitching rolls (40a), (40b) arranged in parallel with a center of a rubber strip width (W) therebetween to enable performing of an independent pressing motion, such that the rubber strip (R) is pressed and bonded by the holding rolls (30) in a position, in which the rubber strip (R) is wound, and the stitching roll (40a) or (40b) positioned fore in an advancing direction of traverse movement, out of the two sets, is caused to perform a pressing motion in a regional part just after the press whereby a fore part of the rubber strip in the advancing direction is pressed and bonded.Type: GrantFiled: August 8, 2006Date of Patent: April 16, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Yu Hatayama, Masami Tanabe, Taizo Yamamoto
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Patent number: 8397786Abstract: The invention can firmly and easily remove a finely divided weft piece without leaving the weft piece by constituting a method and an apparatus of removing weft from a cord fabric for a topping sheet in a calender line for topping rubber on a number of pieces of aligned cords by a calender roll. In the midst of transferring a cord fabric transferred to a calender apparatus, weft is finely divided by passing the cord fabric through weft dividing means, thereafter, a plurality of blades arranged movably in a width direction on an upper face side of the cord fabric are reciprocally moved in the width direction over an entire width thereof to be brought into contact with the cord fabric, and the divided weft piece is wiped off to remove by respectively striking respective cords of the cord fabric by the respective blades.Type: GrantFiled: May 31, 2011Date of Patent: March 19, 2013Assignee: Toyo Tires & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8385612Abstract: Even if streak-like noise or streaks caused by dragging which can be hardly distinguished from upheaval lines exist, background regions and impressing regions are separated from each other without being affected by existence of streaks.Type: GrantFiled: June 30, 2006Date of Patent: February 26, 2013Assignee: NEC CorporationInventor: Tetsuo Tatara
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Patent number: 8365790Abstract: The invention can perform building in a process for building a carcass band or a belt/tread band of a tire, in which two drum transfer support bases (10) supporting building drums (D1) are alternately shifted to first and second transfer sections (11), (12), in which predetermined building positions are set, and a rotational transfer device (A) for rotational transfer of the drum transfer support bases (10) is mounted between the first transfer section (11) and the second transfer section (12).Type: GrantFiled: July 29, 2011Date of Patent: February 5, 2013Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8304056Abstract: When forming a rubber member which is made up of a combination of a plurality of rubber compounds by winding spirally a ribbon-shaped unvulcanized rubber strip material in an overlapping fashion, the number of times of winding is reduced so as to shorten a fabrication cycle time of the rubber member to thereby increase the productivity thereof. As a means therefore, a rubber strip material whose cross section is divided into two or more regions which are made up of different rubber compounds is wound spirally on to a drum in an overlapping fashion so as to build a green tire or a tire rubber member.Type: GrantFiled: July 10, 2006Date of Patent: November 6, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Shigeo Kudo, Tetsuo Tatara, Osamu Fujiki, Mitsuru Hitotsuyanagi
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Patent number: 8211257Abstract: The invention can perform building in a process for building a carcass band or a belt/tread band of a tire, in which two drum transfer support bases (10) supporting building drums (D1) are alternately shifted to first and second transfer sections (11), (12), in which predetermined building positions are set, a rotational transfer device (A) for rotational transfer of the drum transfer support bases (10) is mounted between the first transfer section (11) and the second transfer section (12), which are arranged to get out of position relative to and in parallel to each other, and two pairs of rotational transfer rails (27a), (28a) are juxtaposed on a rotating table (20), which has an axis (O) intermediate between the both transfer sections, to be positioned corresponding to extensions of travel rails (11a), (12a) arranged on the first and second transfer sections (11), (12) to receive two drum transfer support bases (10), (10), which enter from portions of the rails (11a), (12a) of the both transfer sections (1Type: GrantFiled: June 22, 2005Date of Patent: July 3, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8202381Abstract: The invention provides a radial tire, in which a single rubber coated cord (C1) is used to form a carcass layer (1) without generating any material jointed portion and which is favorable in weight balance, external appearance, and quality and excellent in productivity, the carcass layer (1) is formed from at least one cord row layer (11A) formed by cutting a rubber coated cord (C1), which is formed to make an external shape of a cross section elliptical, one by one, to align and bond the same in a tire circumference direction, and the cord row layer is jointed only in a single location on a tire circumference to generate little overlap.Type: GrantFiled: January 20, 2006Date of Patent: June 19, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Shigeo Kudo, Tetsuo Tatara, Osamu Fujiki
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Patent number: 8182634Abstract: There is provided a belt member producing method including forming a strip piece 17 of a predetermined width W by cutting a strip material 12 including a plurality of reinforcement cords 11 to a regular size, conveying the strip piece 17 to a transfer conveyor 22 in such a manner that cut sides 19 of the strip piece 17 are in parallel with a traveling direction B of the transfer conveyor 22 and overlapping continuously an integral number Nint of strip pieces 17 on each other on the transfer conveyor 22 in such a manner that the strip pieces 17 are overlapped on each other by an overlapping amount P along non-cut sides 18 thereof, so as to produce a belt member 30 having a desired length equal to a predetermined length L of a belt layer of a pneumatic radial tire, the belt member producing method being characterized by including selecting a desired cutting angle ?pre relative to a traveling direction A of the strip material 17 when the strip material 12 is cut to the regular size, calculating a number Ncal ofType: GrantFiled: July 15, 2005Date of Patent: May 22, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8162644Abstract: The invention is made to accelerate extrusion forming by reducing a friction between a forming rubber formed to cover a cord or formed to extrude and an inner wall face of a path at inside of a die as the die used for an extrusion forming head, a portion of an upstream portion of a rubber forming path (2) reaching a front end outlet (4) from a rubber storing portion (3) at inside of a die main body 1 is provided with a fluid sending inlet (8) for sending a fluid between an outer peripheral face of a forming rubber (R1) at inside of the rubber forming path (2) and an inner wall face of the path and a resistance of passing the forming rubber (R1) on a downstream side is reduced by the fluid.Type: GrantFiled: January 17, 2006Date of Patent: April 24, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Shigeo Kudo, Tetsuo Tatara, Osamu Fujiki
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Patent number: 8156986Abstract: The invention can efficiently provide a carcass member constituting a carcass layer of a radial tire, particularly, a carcass member a direction of a cord of which constitutes an angle of substantially 90° relative to a tire circumferential direction, and can easily adjust a length in accordance with a size, one piece of a cord (C) is continuously passed through a rubber coating die (14) to coat rubber on the cord, the rubber coated cord (C1) is shaped such that a sectional outer shape thereof constitutes an elliptical shape, the rubber coated cord (C1) is wound around an aligning drum (30) while adjusting a direction of the elliptical shape by way of an aligning guide (20) to bond without producing a gap to form a cylinder-like member (A1), thereafter, the cylinder-like member (A1) is cut in a direction in parallel with the drum axis center to constitute a sheet-like shape.Type: GrantFiled: May 16, 2011Date of Patent: April 17, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Shigeo Kudo, Tetsuo Tatara, Osamu Fujiki
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Patent number: 8128777Abstract: The invention can firmly and easily remove a finely divided weft piece without leaving the weft piece by constituting a method and an apparatus of removing weft from a cord fabric for a topping sheet in a calender line for topping rubber on a number of pieces of aligned cords by a calender roll. In the midst of transferring a cord fabric (F) transferred to a calender apparatus, weft is finely divided by passing the cord fabric (F) through weft dividing means, thereafter, a plurality of blades (45) arranged movably in a width direction on an upper face side of the cord fabric (F) are reciprocally moved in the width direction over an entire width thereof to be brought into contact with the cord fabric (F), and the divided weft piece (W1) is wiped off to remove by respectively striking respective cords (C) of the cord fabric (F) by the respective blades (45).Type: GrantFiled: December 16, 2005Date of Patent: March 6, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Publication number: 20120024481Abstract: The invention enables a built band (B) in a cylindrical shape to be easily and surely detached by peeling off the band (B) from being brought into close contact with a drum peripheral face in an expandable and contractable band building drum (D) constituted by two kinds of pluralities of segments (1a) (1b) arranged alternately in a peripheral direction, a diameter of one segment (1a) of two kinds of segments (1a) (1b) is contracted, thereafter, the segment (1a) is temporarily returned to a diameter expanding state, a diameter of other segment (1b) is contracted, thereby, the band (B) is peeled off from being brought into close contact with the drum outer peripheral face, thereafter, the band (B) is detached by bringing both of the segments (1a) (1b) into a diameter contracting state.Type: ApplicationFiled: October 7, 2011Publication date: February 2, 2012Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka
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Publication number: 20120012256Abstract: The invention can perform building in a process for building a carcass band or a belt/tread band of a tire, in which two drum transfer support bases (10) supporting building drums (D1) are alternately shifted to first and second transfer sections (11), (12), in which predetermined building positions are set, a rotational transfer device (A) for rotational transfer of the drum transfer support bases (10) is mounted between the first transfer section (11) and the second transfer section (12), which are arranged to get Out of position relative to and in parallel to each other, and two pairs of rotational transfer rails (27a), (28a) are juxtaposed on a rotating table (20), which has an axis (O) intermediate between the both transfer sections, to be positioned corresponding to extensions of travel rails (11a), (12a) arranged on the first and second transfer sections (11), (12) to receive two drum transfer support bases (10), (10), which enter from portions of the rails (11a), (12a) of the both transfer sections (1Type: ApplicationFiled: July 29, 2011Publication date: January 19, 2012Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo TATARA, Tomoyuki TAKATSUKA, Hirokatsu MIZUKUSA, Osamu FUJIKI
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Publication number: 20110284168Abstract: In obliquely cutting a belt band-shaped material (B) to a predetermined length and joining belt material pieces (b) as cut to fabricate a belt member (B10) for a tire, according to the invention, a space, in which an apparatus is mounted, is decreased, a belt member of good quality and high accuracy of joining is manufactured, a cut processing section (A1) for a band-shaped material and an alignment processing section (A2) for belt material pieces as cut are arranged in parallel, in the cut processing section, whenever the band-shaped material (B) is intermittently forwarded, a leading end portion of the band-shaped material is held on a holding table 40 and obliquely cut by a cutter unit (30), the belt material pieces (b) as cut are attracted and held on an underside of a holding member (53) of a transfer unit (T) to be transferred onto and placed on an alignment conveyor (60) with oblique cut ends trued up, and in the alignment processing section, whenever a belt material piece (b) is transferred, the alignType: ApplicationFiled: June 22, 2011Publication date: November 24, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Publication number: 20110226886Abstract: In the case where a lengthy rubber material (R) is wound on a winding roll (30) mounted on a moving cart (20), the invention prevents excessive bonding of the rubber material between respective layers and is capable of pulling out and supplying the rubber material as wound without a problem, and the lengthy rubber material (R) continuously extruded in a lengthy manner from a rubber extruder to be fed to a winding position is wound to be made spiral with alternately reverse inclination every layer while being caused by a traverse guide to traverse to the winding roll (30) mounted on the cart (20) in accordance with rotation of the roll.Type: ApplicationFiled: May 31, 2011Publication date: September 22, 2011Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki