Patents by Inventor Tetsuri Nakayama

Tetsuri Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11557754
    Abstract: A positive electrode active material for a lithium secondary battery, comprising a lithium-containing composite metal oxide in the form of secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, each of the secondary particles having on its surface a coating layer, the positive electrode active material satisfying the following requirements (1) to (3): (1) the metal oxide has an ?-NaFeO2 type crystal structure of following formula (A): Lia(NibCocM11-b-c)O2??(A) wherein 0.9?a?1.2, 0.9?b<1, 0<c?0.1, 0.9<b+c?1, and M1 represents at least one optional metal selected from Mg, Al, Ca, Sc, Ti, V, Cr, Mn, Fe, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; (2) the coating layer comprises Li and M2, wherein M2 represents at least one optional metal selected from Al, Ti, Zr and W; and (3) the active material has an average secondary particle diameter of 2 to 20 ?m, a BET specific surface area of 0.1 to 2.
    Type: Grant
    Filed: January 26, 2015
    Date of Patent: January 17, 2023
    Assignees: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Tetsuri Nakayama, Kenji Takamori, Kyousuke Doumae, Takashi Kitamoto
  • Patent number: 11508958
    Abstract: A non-aqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode includes a positive electrode current collector, and a positive electrode active material layer, an insulating layer, and a boundary layer which are provided on the positive electrode current collector. The boundary layer is positioned between the positive electrode active material layer and the insulating layer, and is in contact with the positive electrode active material layer and the insulating layer. The positive electrode active material layer contains a positive electrode active material. The insulating layer contains an inorganic filler. The boundary layer contains the positive electrode active material contained in the positive electrode active material layer and the inorganic filler contained in the insulating layer. The boundary layer contains hydrated alumina. The non-aqueous electrolyte contains lithium fluorosulfonate.
    Type: Grant
    Filed: August 24, 2020
    Date of Patent: November 22, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Patent number: 11302954
    Abstract: Provided is a nonaqueous electrolyte secondary battery with excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, cobalt, and tungsten. The nonaqueous electrolytic solution includes lithium fluorosulfonate and LiPF6. The concentration of LiPF6 in the nonaqueous electrolytic solution is 1.11 mol/L or more. The viscosity of the nonaqueous electrolytic solution at 25° C. is 3.1 cP or more. The separator includes a resin layer and an inorganic layer formed on a surface of the resin layer that faces the positive electrode.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: April 12, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Patent number: 11094926
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which lithium fluorosulfonate is added to a nonaqueous electrolytic solution and which exhibits excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes trilithium phosphate and, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, and cobalt. The nonaqueous electrolytic solution includes lithium fluorosulfonate. A mass ratio of trilithium phosphate to the positive electrode active material is 1% by mass or more and 5% by mass or less. A content of lithium fluorosulfonate in the nonaqueous electrolytic solution is 0.15% by mass or more and 1.0% by mass or less.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: August 17, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Patent number: 11043697
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which lithium fluorosulfonate is added to a nonaqueous electrolytic solution and which demonstrates excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, and cobalt. The nonaqueous electrolytic solution includes lithium fluorosulfonate. A dibutyl phthalate absorption amount of the positive electrode active material is 28 mL/100 g or more and 45 mL/100 g or less. A content of lithium fluorosulfonate in the nonaqueous electrolytic solution is 0.15% by mass or more and 1.0% by mass or less.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: June 22, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Publication number: 20210075060
    Abstract: A non-aqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode includes a positive electrode current collector and a positive electrode active material layer provided on the positive electrode current collector. The non-aqueous electrolyte contains lithium fluorosulfonate. The positive electrode active material layer contains a positive electrode active material. The positive electrode active material layer contains hydrated alumina at least in a surface layer portion.
    Type: Application
    Filed: August 21, 2020
    Publication date: March 11, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20210075006
    Abstract: A non-aqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode includes a positive electrode current collector, and a positive electrode active material layer, an insulating layer, and a boundary layer which are provided on the positive electrode current collector. The boundary layer is positioned between the positive electrode active material layer and the insulating layer, and is in contact with the positive electrode active material layer and the insulating layer. The positive electrode active material layer contains a positive electrode active material. The insulating layer contains an inorganic filler. The boundary layer contains the positive electrode active material contained in the positive electrode active material layer and the inorganic filler contained in the insulating layer. The boundary layer contains hydrated alumina. The non-aqueous electrolyte contains lithium fluorosulfonate.
    Type: Application
    Filed: August 24, 2020
    Publication date: March 11, 2021
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Patent number: 10720639
    Abstract: Provided is a positive electrode material for a nonaqueous electrolyte secondary battery that excels in thermal stability. A positive electrode material for a nonaqueous electrolyte secondary battery, which is provided by the present invention, includes positive electrode active material particles that can reversibly store and release a charge carrier, and a metal hydroxide. Each of the positive electrode active material particles has inside thereof a void and the metal hydroxide is disposed inside the void.
    Type: Grant
    Filed: August 2, 2016
    Date of Patent: July 21, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Patent number: 10355270
    Abstract: Provided is a positive electrode material for a lithium secondary battery that excels in durability and has a high electron conductivity (typically, a low battery resistance). A positive electrode material for a lithium secondary battery, which is provided by the present invention, includes positive electrode active material particles that can reversibly store and release a charge carrier, and lithium phosphate. Each of the positive electrode active material particles has a hollow structure having a shell configured of primary particles and a hollow portion formed inside the shell. Lithium phosphate is disposed inside the hollow portion, and no lithium phosphate is disposed on the outer circumferential surface of each of the positive electrode active material particles.
    Type: Grant
    Filed: August 5, 2016
    Date of Patent: July 16, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri Nakayama
  • Publication number: 20190081355
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which lithium fluorosulfonate is added to a nonaqueous electrolytic solution and which demonstrates excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, and cobalt. The nonaqueous electrolytic solution includes lithium fluorosulfonate. A dibutyl phthalate absorption amount of the positive electrode active material is 28 mL/100 g or more and 45 mL/100 g or less. A content of lithium fluorosulfonate in the nonaqueous electrolytic solution is 0.15% by mass or more and 1.0% by mass or less.
    Type: Application
    Filed: August 27, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20190081319
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which Li3PO4 is added to a positive electrode active material layer and which has excellent high-temperature storage characteristic. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes Li3PO4, Li2WO4, and, as a positive electrode active material, a lithium transition metal complex oxide including at least lithium, nickel, manganese, and cobalt. The mass ratio of Li3PO4 to the positive electrode active material is 1% by mass or more and 5% by mass or less. The mass ratio of Li2WO4 to the positive electrode active material is 0.2% by mass or more and 0.9% by mass or less.
    Type: Application
    Filed: September 10, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20190081318
    Abstract: Provided is a nonaqueous electrolyte secondary battery in which lithium fluorosulfonate is added to a nonaqueous electrolytic solution and which exhibits excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes trilithium phosphate and, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, and cobalt. The nonaqueous electrolytic solution includes lithium fluorosulfonate. A mass ratio of trilithium phosphate to the positive electrode active material is 1% by mass or more and 5% by mass or less. A content of lithium fluorosulfonate in the nonaqueous electrolytic solution is 0.15% by mass or more and 1.0% by mass or less.
    Type: Application
    Filed: August 27, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20190081349
    Abstract: Provided is a nonaqueous electrolyte secondary battery with excellent low-temperature performance. The nonaqueous electrolyte secondary battery disclosed herein includes a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a nonaqueous electrolytic solution. The positive electrode includes a positive electrode active material layer. The positive electrode active material layer includes, as a positive electrode active material, a lithium transition metal composite oxide including at least lithium, nickel, manganese, cobalt, and tungsten. The nonaqueous electrolytic solution includes lithium fluorosulfonate and LiPF6. The concentration of LiPF6 in the nonaqueous electrolytic solution is 1.11 mol/L or more. The viscosity of the nonaqueous electrolytic solution at 25° C. is 3.1 cP or more. The separator includes a resin layer and an inorganic layer formed on a surface of the resin layer that faces the positive electrode.
    Type: Application
    Filed: August 27, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20170040601
    Abstract: Provided is a positive electrode material for a lithium secondary battery that excels in durability and has a high electron conductivity (typically, a low battery resistance). A positive electrode material for a lithium secondary battery, which is provided by the present invention, includes positive electrode active material particles that can reversibly store and release a charge carrier, and lithium phosphate. Each of the positive electrode active material particles has a hollow structure having a shell configured of primary particles and a hollow portion formed inside the shell. Lithium phosphate is disposed inside the hollow portion, and no lithium phosphate is disposed on the outer circumferential surface of each of the positive electrode active material particles.
    Type: Application
    Filed: August 5, 2016
    Publication date: February 9, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20170040600
    Abstract: Provided is a positive electrode material for a nonaqueous electrolyte secondary battery that excels in thermal stability. A positive electrode material for a nonaqueous electrolyte secondary battery, which is provided by the present invention, includes positive electrode active material particles that can reversibly store and release a charge carrier, and a metal hydroxide. Each of the positive electrode active material particles has inside thereof a void and the metal hydroxide is disposed inside the void.
    Type: Application
    Filed: August 2, 2016
    Publication date: February 9, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Tetsuri NAKAYAMA
  • Publication number: 20160380263
    Abstract: A positive electrode active material for a lithium secondary battery, comprising a lithium-containing composite metal oxide in the form of secondary particles formed by aggregation of primary particles capable of being doped and undoped with lithium ions, each of the secondary particles having on its surface a coating layer, the positive electrode active material satisfying the following requirements (1) to (3): (1) the metal oxide has an ?-NaFeO2 type crystal structure of following formula (A): Lia(NibCocM11-b-c)O2??(A) wherein 0.9?a?1.2, 0.9?b<1, 0<c?0.1, 0.9<b+c?1, and M1 represents at least one optional metal selected from Mg, Al, Ca, Sc, Ti, V, Cr, Mn, Fe, Cu, Zn, Ga, Ge, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn; (2) the coating layer comprises Li and M2, wherein M2 represents at least one optional metal selected from Al, Ti, Zr and W; and (3) the active material has an average secondary particle diameter of 2 to 20 ?m, a BET specific surface area of 0.1 to 2.
    Type: Application
    Filed: January 26, 2015
    Publication date: December 29, 2016
    Applicants: SUMITOMO CHEMICAL COMPANY, LIMITED, TANAKA CHEMICAL CORPORATION
    Inventors: Tetsuri NAKAYAMA, Kenji TAKAMORI, Kyousuke DOUMAE, Takashi KITAMOTO
  • Patent number: 9287554
    Abstract: The present invention provides a positive electrode active material. The positive electrode active material is represented by the following formula (I) and has a BET specific surface area of larger than 5 m2/g and not larger than 15 m2/g: LixM1yM31-yO2??(I) wherein M1 is at least one transition metal element selected from Group 5 elements and Group 6 elements of the Periodic Table, M3 is at least one transition metal element other than M1 and selected from among transition metal elements excluding Fe, x is not less than 0.9 and not more than 1.3, and y is more than 0 and less than 1.
    Type: Grant
    Filed: August 22, 2011
    Date of Patent: March 15, 2016
    Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Maiko Saka, Cedric Pitteloud, Tetsuri Nakayama, Kenji Takamori
  • Patent number: 9225007
    Abstract: The present invention provides a positive electrode active material. The positive electrode active material is represented by the following formula (I) and has a BET specific surface area of larger than 5 m2/g and not larger than 15 m2/g: LixM1yM31-yO2??(I) wherein M1 is at least one transition metal element selected from Group 5 elements and Group 6 elements of the Periodic Table, M3 is at least one transition metal element other than M1 and selected from among transition metal elements excluding Fe, x is not less than 0.9 and not more than 1.3, and y is more than 0 and less than 1.
    Type: Grant
    Filed: August 22, 2011
    Date of Patent: December 29, 2015
    Assignee: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Maiko Saka, Cedric Pitteloud, Tetsuri Nakayama, Kenji Takamori
  • Publication number: 20130164623
    Abstract: The present invention provides a positive electrode active material. The positive electrode active material is represented by the following formula (I) and has a BET specific surface area of larger than 5 m2/g and not larger than 15 m2/g: LixM1yM31-yO2??(I) wherein M1 is at least one transition metal element selected from Group 5 elements and Group 6 elements of the Periodic Table, M3 is at least one transition metal element other than M1 and selected from among transition metal elements excluding Fe, x is not less than 0.9 and not more than 1.3, and y is more than 0 and less than 1.
    Type: Application
    Filed: August 22, 2011
    Publication date: June 27, 2013
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Maiko Saka, Cedric Pitteloud, Tetsuri Nakayama, Kenji Takamori