Patents by Inventor Tetsushi Asada
Tetsushi Asada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230384756Abstract: A tool management device includes a data storage unit for storing (i) tool information including a location of a tool and (ii) a tool-bench information including at least a correspondence between a machine tool and a tool bench, a tool management unit for changing data in the tool information, and a reception unit for receiving a detachment notification when a tool is detached from the machine tool. If the detachment notification is received, the tool management unit changes the location of the tool in the tool information from (a) the machine tool to (b) the tool bench corresponding to the machine tool in the tool-bench information.Type: ApplicationFiled: May 3, 2023Publication date: November 30, 2023Applicant: DMG MORI CO., LTD.Inventors: Tetsushi ASADA, Yoshihiro TAKIGUCHI, Atsushi HONGO
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Publication number: 20230278152Abstract: A machine tool includes a tool rest including first holders each configured to hold a tool for an inner-diameter side and second holders each configured to hold a tool for an outer-diameter side, a machining control unit configured to control the tool rest to machine the workpiece, a tool changing unit, and a tool management unit configured to identify an unused tool. In a case where a plurality of tools of the same type are held by both the first and second holders, when the number of the first holders is larger than the number of the second holders, and one of the tools held by the second holders is identified as the unused tool, the tool changing unit changes the unused tool in the second holder with the tool in the first holder.Type: ApplicationFiled: December 26, 2022Publication date: September 7, 2023Applicant: DMG MORI CO., LTD.Inventors: Akihisa AOYAMA, Tetsushi ASADA
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Publication number: 20230264310Abstract: The present invention includes a tool magazine (10) storing a plurality of tools (T), a turret (3) to which a plurality of tools (T) are attached, and a tool changer (20) changing a tool (T) attached to the turret (3) for a tool (T) stored in the tool magazine (10). The tool changer (20) has two tool grippers for gripping tools (T) and replaces tools (T) attached to the turret (3) with one another using the two tool grippers based on tool information stored in a tool information storage (43) under control by a tool change control unit (42).Type: ApplicationFiled: April 26, 2021Publication date: August 24, 2023Applicant: DMG MORI CO., LTD.Inventors: Isao HIKITA, Akihisa AOYAMA, Tetsushi ASADA
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Publication number: 20230241734Abstract: In a case of attaching a plurality of tools of the same type to a tool rest, machining work is continued even when a sufficient number of normal tools are not left. A machine tool includes a tool rest including a first holder for an inner-diameter side and a second holder for an outer-diameter side, a machining control unit configured to control the tool rest to machine the workpiece, a tool changing unit configured to change tools, and a tool management unit configured to identify an unused tool. In a case of attaching a plurality of tools of the same type to both the first and second holders, when the number of the first holders is larger than the number of the second holders, the tool changing unit attaches the unused tool to the first holder.Type: ApplicationFiled: December 24, 2022Publication date: August 3, 2023Applicant: DMG MORI CO., LTD.Inventors: Akihisa AOYAMA, Tetsushi ASADA
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Publication number: 20230118193Abstract: An information processing system includes a request accepting unit for accepting a request for a selected pot to store a selected tool in a pot of a machine tool magazine; a storing unit for storing a setting value in each of a first cell and a second cell of the selected pot; a selecting unit for selecting the first cell or the second cell for the selected pot; a determining unit for determining a condition to store the selected tool in the selected pot on the basis of a size of each tool, a selected cell, and a storage condition of each of the pots; and an informing unit for informing when the condition of storage is not met.Type: ApplicationFiled: December 15, 2022Publication date: April 20, 2023Applicant: DMG MORI CO., LTD.Inventor: Tetsushi ASADA
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Publication number: 20230103884Abstract: A machine tool includes a turret including first and second stations, a tool storage unit capable of storing tools therein, a machining control unit for controlling a tool in accordance with a machining program, a tool changing unit for replacing the tool attached to the turret with a tool stored in the tool storage unit, and a tool pattern memory for memorizing, as a first tool pattern, a combination of tools at the first and second stations which is associated with a first part of the machining program and, as a second tool pattern, a combination of tools at the first and second stations which is associated with a second part of the machining program after the first part. When machining is stopped during execution of the second part, the tool changing unit changes tools in accordance with a past tool pattern saved in association with a part before stop on the machining program.Type: ApplicationFiled: December 8, 2022Publication date: April 6, 2023Applicant: DMG MORI CO., LTD.Inventors: Tetsushi ASADA, Akihisa AOYAMA, Isao HIKITA
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Patent number: 10987772Abstract: A tool management device for managing tools detachable from a plurality of tool stations provided in a turret of a machine tool includes a display controller controlling a display to display tool information related to one or more tools attached to each of the plurality of tool stations. The display controller switches, on a single screen, between a deployed state of deploying and displaying tool information related to all tools attached to one of the plurality of tool stations, and a folded state of folding and displaying tool information related to only one predetermined tool among the all tools attached to the one of the plurality of tool stations.Type: GrantFiled: August 8, 2018Date of Patent: April 27, 2021Assignee: DMG MORI CO., LTD.Inventors: Yoshihiro Takiguchi, Akio Sanada, Koji Matsuoka, Tetsushi Asada
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Publication number: 20190047101Abstract: There are provided a tool management device and a machine tool provided therewith, capable of simply and selectively checking all tools attached to respective tool stations to prevent a necessary tool from being forgotten to be attached and an unnecessary tool from being left attached. A tool management device 1 for managing tools detachable from a plurality of tool stations provided in a tool rest 12 of a machine tool 11 includes control means 5 for causing tool information related to one or more tools attached to each of the tool stations to be displayed in display means 3, wherein every time when a display area 62 for designating an appropriate tool station is selected, the control means 5 switches between a deployed state of deploying and displaying tool information related to all tools attached to the tool station selected, and a folded state of folding and displaying only tool information related to a predetermined tool, to cause the selected state to be displayed in an identical screen.Type: ApplicationFiled: August 8, 2018Publication date: February 14, 2019Inventors: Yoshihiro TAKIGUCHI, Akio SANADA, Koji MATSUOKA, Tetsushi ASADA
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Patent number: 10168689Abstract: A machine tool (1) includes a tool information storage (9) storing therein used tool information for, when an NC program execution part (5) executes an NC program, specifying a tool used for machining, and a magazine operation panel (18) includes an announcement part (18b) for announcing an alarm to an operator. When receiving an operation signal from an input part (18a) while the NC program execution part (5) is executing an NC program, a tool change control part (11) checks the used tool information stored in the tool information storage (9), and in the case where a tool held by a tool pot (17a) corresponding to the operation signal is not used for machining, moves the tool pot (17a) to a tool attachment/detachment position (17c), and in the case where the tool is used for machining, causes the announcement part (18a) to announce an alarm indicating that it is unavailable.Type: GrantFiled: May 25, 2015Date of Patent: January 1, 2019Assignee: DMG Mori Co., Ltd.Inventors: Takayuki Nishioka, Tetsushi Asada
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Publication number: 20170176980Abstract: A machine tool (1) includes a tool information storage (9) storing therein used tool information for, when an NC program execution part (5) executes an NC program, specifying a tool used for machining, and a magazine operation panel (18) includes an announcement part (18b) for announcing an alarm to an operator. When receiving an operation signal from an input part (18a) while the NC program execution part (5) is executing an NC program, a tool change control part (11) checks the used tool information stored in the tool information storage (9), and in the case where a tool held by a tool pot (17a) corresponding to the operation signal is not used for machining, moves the tool pot (17a) to a tool attachment/detachment position (17c), and in the case where the tool is used for machining, causes the announcement part (18a) to announce an alarm indicating that it is unavailable.Type: ApplicationFiled: May 25, 2015Publication date: June 22, 2017Applicant: DMG Mori Co., LTD.Inventors: Takayuki Nishioka, Tetsushi Asada
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Patent number: 9651938Abstract: An interference checking device 1 checks, during machining using an NC machine tool 20, interference between structures of the NC machine tool 20, a tool and a workpiece, and includes an interference check processing unit 2 virtually moving models and checking the occurrence of interference based on a position control signal from a numerical controller 30, and an operation effect degree evaluating unit 6 evaluating the degree of an effect of an operation on a possibility of the occurrence of interference. When a predetermined operation is performed during machining of a workpiece following a first workpiece, the interference check processing unit 2 moves the models at intervals determined based on the degree of the effect evaluated by the operation effect degree evaluating unit 6.Type: GrantFiled: August 4, 2014Date of Patent: May 16, 2017Assignee: DMG MORI SEIKI CO., LTD.Inventors: Susumu Mitsuhashi, Takayuki Nakamura, Tetsushi Asada, Tetsuo Ogawa, Yuzuru Sakuta
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Publication number: 20160170404Abstract: Provided is a tool life managing apparatus for a stepped tool capable of appropriately managing the tool life of each blade provided to the stepped tool and reducing cost and work for blade replacement.Type: ApplicationFiled: December 15, 2015Publication date: June 16, 2016Inventor: Tetsushi ASADA
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Publication number: 20150045941Abstract: An interference checking device 1 checks, during machining using an NC machine tool 20, interference between structures of the NC machine tool 20, a tool and a workpiece, and includes an interference check processing unit 2 virtually moving models and checking the occurrence of interference based on a position control signal from a numerical controller 30, and an operation effect degree evaluating unit 6 evaluating the degree of an effect of an operation on a possibility of the occurrence of interference. When a predetermined operation is performed during machining of a workpiece following a first workpiece, the interference check processing unit 2 moves the models at intervals determined based on the degree of the effect evaluated by the operation effect degree evaluating unit 6.Type: ApplicationFiled: August 4, 2014Publication date: February 12, 2015Inventors: Susumu Mitsuhashi, Takayuki Nakamura, Tetsushi Asada, Tetsuo Ogawa, Yuzuru Sakuta
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Patent number: 8666522Abstract: A controller for a machine tool has a program storage section in which an NC program is stored, a program analyzing section analyzing the NC program block by block in sequence and extracts operation commands for a feed mechanism, an execution control section executing the extracted operation commands and thereby controlling the feed mechanism, e program editing section changing the NC program, and a change information storage section in which change information relating to the changed portion of the NC program is stored. The execution control section, when executing the operation commands, checks whether the block of each operation command is the block immediately preceding a block relating to the changed portion, and when judging that it is the immediately preceding block, temporarily stops the operation of the feed mechanism before or after the execution of the operation command.Type: GrantFiled: September 20, 2011Date of Patent: March 4, 2014Assignee: Mori Seiki Co., Ltd.Inventors: Takayuki Nakamura, Tetsushi Asada, Takaaki Soga
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Publication number: 20120179284Abstract: A controller for a machine tool has a program storage section in which an NC program is stored, a program analyzing section analyzing the NC program block by block in sequence and extracts operation commands for a feed mechanism, an execution control section executing the extracted operation commands and thereby controlling the feed mechanism, e program editing section changing the NC program, and a change information storage section in which change information relating to the changed portion of the NC program is stored. The execution control section, when executing the operation commands, checks whether the block of each operation command is the block immediately preceding a block relating to the changed portion, and when judging that it is the immediately preceding block, temporarily stops the operation of the feed mechanism before or after the execution of the operation command.Type: ApplicationFiled: September 20, 2011Publication date: July 12, 2012Applicant: MORI SEIKI CO., LTD.Inventors: Takayuki Nakamura, Tetsushi Asada, Takaaki Soga