Patents by Inventor Tetsuya Ano

Tetsuya Ano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9884439
    Abstract: A method for producing a foamed molded product includes: using a molding apparatus including a plasticizing cylinder having a high pressure kneading zone and a pressure reduction zone; and a screw; controlling a pressure of the pressure reduction zone to be a first pressure in a state that communication between the high pressure kneading zone and the pressure reduction zone is shut off, the first pressure being not less than an atmospheric pressure and not more than a maximum pressure of the high pressure kneading zone which is reached in a case that a molten resin is brought in contact and kneaded with a physical foaming agent; controlling back pressure of the screw to be a second pressure which is not less than the first pressure; and measuring a predetermined amount of the molten resin from which the gasified physical foaming agent has been separated.
    Type: Grant
    Filed: August 5, 2015
    Date of Patent: February 6, 2018
    Assignee: HITACHI MAXELL, LTD.
    Inventors: Satoshi Yamamoto, Atsushi Yusa, Hironori Ota, Tetsuya Ano, Hideto Goto
  • Patent number: 9718217
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: August 1, 2017
    Assignee: HITACHI MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Tetsuya Ano, Hironori Ota
  • Patent number: 9421704
    Abstract: There is provided a method for producing a molded product of which surface is modified by a functional material using a molding machine such as a general-purpose injection molding machine or extrusion molding machine. The method for producing the molded product includes: mixing a block copolymer having a hydrophilic segment with the functional material; mixing the block copolymer, which has been mixed with the functional material, with a thermoplastic resin; and molding the thermoplastic resin in which the functional material and the block copolymer are mixed.
    Type: Grant
    Filed: September 3, 2013
    Date of Patent: August 23, 2016
    Assignee: HITACHI MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Tetsuya Ano, Hironori Ota, Masahiro Oshima
  • Publication number: 20160039116
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Application
    Filed: October 16, 2015
    Publication date: February 11, 2016
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Tetsuya ANO, Hironori OTA
  • Publication number: 20150336307
    Abstract: A method for producing a foamed molded product includes: using a molding apparatus including a plasticizing cylinder having a high pressure kneading zone and a pressure reduction zone; and a screw; controlling a pressure of the pressure reduction zone to be a first pressure in a state that communication between the high pressure kneading zone and the pressure reduction zone is shut off, the first pressure being not less than an atmospheric pressure and not more than a maximum pressure of the high pressure kneading zone which is reached in a case that a molten resin is brought in contact and kneaded with a physical foaming agent; controlling back pressure of the screw to be a second pressure which is not less than the first pressure; and measuring a predetermined amount of the molten resin from which the gasified physical foaming agent has been separated.
    Type: Application
    Filed: August 5, 2015
    Publication date: November 26, 2015
    Inventors: Satoshi YAMAMOTO, Atsushi YUSA, Hironori OTA, Tetsuya ANO, Hideto GOTO
  • Patent number: 9186634
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: November 17, 2015
    Assignee: HITACHI MAXELL, LTD.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Tetsuya Ano, Hironori Ota
  • Publication number: 20150103615
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Application
    Filed: December 16, 2014
    Publication date: April 16, 2015
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Tetsuya ANO, Hironori OTA
  • Patent number: 8980147
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: March 17, 2015
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Atsushi Yusa, Satoshi Yamamoto, Tetsuya Ano, Hironori Ota
  • Publication number: 20140004335
    Abstract: There is provided a method for producing a molded product of which surface is modified by a functional material using a molding machine such as a general-purpose injection molding machine or extrusion molding machine. The method for producing the molded product includes: mixing a block copolymer having a hydrophilic segment with the functional material; mixing the block copolymer, which has been mixed with the functional material, with a thermoplastic resin; and molding the thermoplastic resin in which the functional material and the block copolymer are mixed.
    Type: Application
    Filed: September 3, 2013
    Publication date: January 2, 2014
    Applicant: Hitachi Maxell, Ltd.
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Tetsuya ANO, Hironori OTA, Masahiro OSHIMA
  • Publication number: 20130285273
    Abstract: A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.
    Type: Application
    Filed: June 25, 2013
    Publication date: October 31, 2013
    Applicant: HITACHI MAXELL, LTD.
    Inventors: Atsushi YUSA, Satoshi YAMAMOTO, Tetsuya ANO, Hironori OTA
  • Patent number: 8404163
    Abstract: The present invention provides a method for producing a molded article which enables dissolution of a desired amount of a subject material in a molten resin without any limitation by the solubility of a high-pressure carbon dioxide in the molten resin and which is therefore suitable for commercial production of molded articles. The present invention pertains to a method for producing a molded article by molding a molten resin, and this method is characterized by including steps of supplying a high-pressure carbon dioxide and a subject material dissolved therein, into the molten resin; kneading the molten resin into which the high-pressure carbon dioxide and the subject material have been supplied; and exhausting the high-pressure carbon dioxide from the kneaded molten resin.
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: March 26, 2013
    Assignee: Hitachi Maxwell, Ltd.
    Inventors: Atsushi Yusa, Tetsuya Ano, Satoshi Yamamoto, Toshiyuki Ogano
  • Patent number: 8003038
    Abstract: There is disclosed a process for producing a resin molded article by using a resin into which fine metal particles are so introduced as to be hardly dissolved at the melting temperature of the resin and as to obtain high solubility in a high-pressure carbon dioxide. This process comprises the steps of forming a high-pressure fluid by dissolving, in a high-pressure carbon dioxide, a fluorine-containing metal complex and a fluorine-based solution capable of dissolving the same metal complex; introducing the high-pressure fluid into a heated and molten resin; and molding the resin having the high-pressure fluid introduced thereinto, to shape the molded article.
    Type: Grant
    Filed: July 27, 2009
    Date of Patent: August 23, 2011
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Tetsuya Ano, Atsushi Yusa, Satoshi Yamamoto, Toshiyuki Ogano
  • Publication number: 20110104380
    Abstract: The present invention provides a method for producing a molded article which enables dissolution of a desired amount of a subject material in a molten resin without any limitation by the solubility of a high-pressure carbon dioxide in the molten resin and which is therefore suitable for commercial production of molded articles. The present invention pertains to a method for producing a molded article by molding a molten resin, and this method is characterized by including steps of supplying a high-pressure carbon dioxide and a subject material dissolved therein, into the molten resin; kneading the molten resin into which the high-pressure carbon dioxide and the subject material have been supplied; and exhausting the high-pressure carbon dioxide from the kneaded molten resin.
    Type: Application
    Filed: June 9, 2009
    Publication date: May 5, 2011
    Applicant: HITACHI MAXELL, LTD.
    Inventors: Atsushi Yusa, Tetsuya Ano, Satoshi Yamamoto, Toshiyuki Ogano
  • Publication number: 20100320635
    Abstract: To provide a method for producing a polymer member having a plated film with excellent adhesion by subjecting a polymer member in which a catalyst component is dispersed by using pressurized carbon dioxide to electroless plating under ordinary pressure. A polymer member in which a catalyst component is dispersed is formed by using a pressurized fluid in which a catalyst component containing a metal which serves as a plating catalyst is dissolved in pressurized carbon dioxide; the polymer member in which the catalyst component is dispersed is immersed in an alcohol treatment liquid under ordinary pressure; and the polymer member, which has been subjected to the pretreatment with the alcohol treatment liquid, is immersed in an electroless plating solution containing an alcohol under ordinary pressure to form a plated film.
    Type: Application
    Filed: June 16, 2010
    Publication date: December 23, 2010
    Applicant: Hitachi Maxell, Ltd
    Inventors: Hironori OTA, Atsushi Yusa, Tetsuya Ano
  • Publication number: 20100025880
    Abstract: There is disclosed a process for producing a resin molded article by using a resin into which fine metal particles are so introduced as to be hardly dissolved at the melting temperature of the resin and as to obtain high solubility in a high-pressure carbon dioxide. This process comprises the steps of forming a high-pressure fluid by dissolving, in a high-pressure carbon dioxide, a fluorine-containing metal complex and a fluorine-based solution capable of dissolving the same metal complex; introducing the high-pressure fluid into a heated and molten resin; and molding the resin having the high-pressure fluid introduced thereinto, to shape the molded article.
    Type: Application
    Filed: July 27, 2009
    Publication date: February 4, 2010
    Applicant: HITACHI MAXELL, LTD.
    Inventors: Tetsuya ANO, Atsushi YUSA, Satoshi YAMAMOTO, Toshiyuki OGANO
  • Publication number: 20080241514
    Abstract: A method for forming an electroless plating film on surfaces of various types of polymer members is provided, the electroless plating film being formed economically with high adhesion strength. The method for forming the plating film on the polymer member comprises preparing a polymer member including a metal substance, in an internal portion of the polymer member, which serves as plating catalyst cores, the polymer member having a surface on which the plating film is to be formed and which is inactive to the electroless plating solution at an atmospheric pressure; and forming the plating film on the surface of the polymer member by bringing the polymer member in contact with the electroless plating solution to which the pressurized carbon dioxide has been added.
    Type: Application
    Filed: April 2, 2008
    Publication date: October 2, 2008
    Applicant: HITACHI MAXELL, LTD.
    Inventors: Atsushi YUSA, Tetsuya ANO, Yoshiyuki NOMURA, Tetsuo MIZUMURA