Patents by Inventor Tetsuya Deguchi

Tetsuya Deguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9090843
    Abstract: An apparatus for producing a low-pyrophoricity, transportable, storable dewatered solid fuel from a low rank coal, includes a mixing vessel 1 in which an oil containing a solvent oil is mixed with a coal to prepare a raw material slurry; evaporators 2 and 3 that evaporate moisture from the raw material slurry; a solid-liquid separator that performs solid-liquid separation on the slurry from which moisture has been evaporated; and an element that adds a heavy oil to the slurry after the completion of or in the course of evaporating moisture.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: July 28, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 8999116
    Abstract: An apparatus for producing a solid fuel which may be made by a method involving mixing porous coal with a mixed oil containing heavy oil and solvent oil to prepare a raw material slurry; heating the raw material slurry to promote dehydration of the porous coal while impregnating the mixed oil into pores of the porous coal to obtain a dehydrated slurry; separating the resulting upgraded porous coal and mixed oil from the dehydrated slurry; drying the separated upgraded porous coal with carrier gas, and subsequently condensing vaporized mixed oil in the carrier gas by cooling, while capturing the porous coal in the carrier gas by atomization of the condensed mixed oil, thereby recovering the mixed oil; and returning the mixed oil separated and recovered in the separating to the mixing, further involving supplying the mixed oil recovered in the final drying to the separating.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: April 7, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 8580000
    Abstract: The present invention provides an indirect heat-drying apparatus that is resistant to adhesion of the substance to be dried on heating pipes and gives a product having a desired and stabilized liquid content. The present invention relates to an indirect heat-drying apparatus, comprising two indirect-heating rotary dryers, i.e., the first and second indirect-heating rotary dryers that are arranged in series so that the dried substance from the first indirect-heating rotary dryer is supplied to and dried in the second indirect-heating rotary dryer as the substance to be dried; and a carrier gas-supplying means of supplying the carrier gas co-currently in the first indirect-heating rotary dryer and counter-currently in the second indirect-heating rotary dryer, with respect to the flow direction from the substance to be dried.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: November 12, 2013
    Assignees: Kobe Steel, Ltd., Tsukishima Kikai Co., Ltd.
    Inventors: Tetsuya Deguchi, Takuo Shigehisa, Masayasu Ito, Zenji Kato, Yuko Sugita
  • Publication number: 20120216455
    Abstract: An apparatus for producing a low-pyrophoricity, transportable, storable dewatered solid fuel from a low rank coal, includes a mixing vessel 1 in which an oil containing a solvent oil is mixed with a coal to prepare a raw material slurry; evaporators 2 and 3 that evaporate moisture from the raw material slurry; a solid-liquid separator that performs solid-liquid separation on the slurry from which moisture has been evaporated; and an element that adds a heavy oil to the slurry after the completion of or in the course of evaporating moisture.
    Type: Application
    Filed: May 11, 2012
    Publication date: August 30, 2012
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Satoru SUGITA, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 8252070
    Abstract: The present invention provides a process and an apparatus for producing a low-pyrophoricity, transportable, storable dewatered solid fuel from a low rank coal, in which the amount of heavy oil added can be reduced. A solid fuel production process includes the steps of mixing an oil containing a solvent oil with a coal to prepare a raw material slurry; evaporating moisture from the raw material slurry; subsequently performing solid-liquid separation on the slurry to yield a solid fuel; and adding a heavy oil to the slurry after the completion of or in the course of evaporating moisture.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: August 28, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Publication number: 20120079763
    Abstract: An apparatus for producing a solid fuel which may be made by a method involving mixing porous coal with a mixed oil containing heavy oil and solvent oil to prepare a raw material slurry; heating the raw material slurry to promote dehydration of the porous coal while impregnating the mixed oil into pores of the porous coal to obtain a dehydrated slurry; separating the resulting upgraded porous coal and mixed oil from the dehydrated slurry; drying the separated upgraded porous coal with carrier gas, and subsequently condensing vaporized mixed oil in the carrier gas by cooling, while capturing the porous coal in the carrier gas by atomization of the condensed mixed oil, thereby recovering the mixed oil; and returning the mixed oil separated and recovered in the separating to the mixing, further involving supplying the mixed oil recovered in the final drying to the separating.
    Type: Application
    Filed: November 7, 2011
    Publication date: April 5, 2012
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Satoru SUGITA, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 8075643
    Abstract: (Problems) Providing a method and an apparatus for producing a solid fuel, capable of suppressing increase in dust coal concentration in circulating oil.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: December 13, 2011
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Publication number: 20110041393
    Abstract: The present invention provides an indirect heat-drying apparatus that is resistant to adhesion of the substance to be dried on heating pipes and gives a product having a desired and stabilized liquid content. The present invention relates to an indirect heat-drying apparatus, comprising two indirect-heating rotary dryers, i.e., the first and second indirect-heating rotary dryers that are arranged in series so that the dried substance from the first indirect-heating rotary dryer is supplied to and dried in the second indirect-heating rotary dryer as the substance to be dried; and a carrier gas-supplying means of supplying the carrier gas co-currently in the first indirect-heating rotary dryer and counter-currently in the second indirect-heating rotary dryer, with respect to the flow direction from the substance to be dried.
    Type: Application
    Filed: August 21, 2008
    Publication date: February 24, 2011
    Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), Tsukishima Kikai Co., Ltd.
    Inventors: Satoru Sugita, Yuko Sugita, Tetsuya Deguchi, Takuo Shigehisa, Masayasu Ito, Zenji Kato
  • Publication number: 20100077658
    Abstract: (Problems) Providing a method and an apparatus for producing a solid fuel, capable of suppressing increase in dust coal concentration in circulating oil.
    Type: Application
    Filed: December 5, 2007
    Publication date: April 1, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 7628827
    Abstract: An apparatus for producing solid fuel includes a passage for introducing a supernatant in a mixing tank into a portion between the bottom of the mixing tank and a first slurry pump of a first slurry circulating passage using a third pump, and a passage for introducing a supernatant in an evaporator into a portion between the bottom of the evaporator and a second slurry pump of a second slurry circulating passage using a fourth pump. A method for producing a solid fuel includes introducing a supernatant in a mixing tank into a first slurry circulating passage, for washing a portion where coal deposits, and introducing a supernatant in an evaporator into a second slurry circulating passage, for washing a portion where coal deposits.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: December 8, 2009
    Assignee: Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa, Shinichi Katsushima
  • Publication number: 20090255173
    Abstract: The present invention provides a process and an apparatus for producing a low-pyrophoricity, transportable, storable dewatered solid fuel from a low rank coal, in which the amount of heavy oil added can be reduced. A solid fuel production process includes the steps of mixing an oil containing a solvent oil with a coal to prepare a raw material slurry; evaporating moisture from the raw material slurry; subsequently performing solid-liquid separation on the slurry to yield a solid fuel; and adding a heavy oil to the slurry after the completion of or in the course of evaporating moisture.
    Type: Application
    Filed: November 13, 2006
    Publication date: October 15, 2009
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Patent number: 7431744
    Abstract: A method for manufacturing a solid fuel includes the steps of partially or completely separating finely powdered coal from pulverized low-rank coal; mixing the separated low-rank coal with a mixed oil containing a heavy oil and a solvent oil to produce an untreated slurry; heating the untreated slurry to dehydrate the low-rank coal and filling the pores of the low-rank coal with the mixed oil; and separating the solid fuel from the heated slurry by solid-liquid separation. The manufacturing method further includes the step of adding the finely powdered coal separated from the low-rank coal to the solid fuel produced by the solid-liquid separation of the heated slurry. The finely powdered coal separated from the low-rank coal has an average particle size of 0.5 mm or less. An apparatus for the manufacturing method is also disclosed.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: October 7, 2008
    Assignee: Kobe Steel, Ltd.
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa, Shinichi Katsushima
  • Patent number: 7320715
    Abstract: Disclosed herein is an economical method for efficiently drying the plant-derived biomass for which there has been no established method for disposal and reuse. This drying method does not impair the value of plant-derived biomass as a fuel. Disclosed also herein is a method for producing a biomass fuel from the plant-derived biomass which has been dried by the aforesaid method. The drying method consists of dehydrating (drying) plant-derived biomass in oil with heating and modifying it simultaneously. Drying in this way partly decomposes the plant-derived biomass, thereby yielding a good constituent for biomass fuel.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: January 22, 2008
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takuo Shigehisa, Masaaki Tamura, Yutaka Mitou, Tetsuya Deguchi, Satoru Sugita
  • Publication number: 20070062103
    Abstract: A raw material slurry in which a coal is mixed with a mixed oil containing a heavy oil and a solvent oil is subjected to a water vaporization treatment with a vaporizer, and is subjected to solid-liquid separation with a mechanical solid-liquid separator. A separated solid is heated with a dryer while a carrier gas is flown, so as to vaporize the oil and produce a solid fuel. The carrier gas is fed to a cooler through a pipe, and the above-described vaporization oil is condensed and recovered. In a method and an apparatus for manufacturing a solid fuel, an occurrence of blocking in a pipe between the above-described dryer and the cooler can be prevented. An oil is flown on an inner wall surface of the pipe in the neighborhood of a cooler inlet portion with respect to the pipe between the dryer and the cooler.
    Type: Application
    Filed: August 8, 2006
    Publication date: March 22, 2007
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa
  • Publication number: 20050204615
    Abstract: An apparatus for producing solid fuel includes a passage for introducing a supernatant in a mixing tank into a portion between the bottom of the mixing tank and a first slurry pump of a first slurry circulating passage using a third pump, and a passage for introducing a supernatant in an evaporator into a portion between the bottom of the evaporator and a second slurry pump of a second slurry circulating passage using a fourth pump. A method for producing a solid fuel includes introducing a supernatant in a mixing tank into a first slurry circulating passage, for washing a portion where coal deposits, and introducing a supernatant in an evaporator into a second slurry circulating passage, for washing a portion where coal deposits.
    Type: Application
    Filed: March 18, 2005
    Publication date: September 22, 2005
    Applicant: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa, Shinichi Katsushima
  • Publication number: 20050097814
    Abstract: A method for manufacturing a solid fuel includes the steps of partially or completely separating finely powdered coal from pulverized low-rank coal; mixing the separated low-rank coal with a mixed oil containing a heavy oil and a solvent oil to produce an untreated slurry; heating the untreated slurry to dehydrate the low-rank coal and filling the pores of the low-rank coal with the mixed oil; and separating the solid fuel from the heated slurry by solid-liquid separation. The manufacturing method further includes the step of adding the finely powdered coal separated from the low-rank coal to the solid fuel produced by the solid-liquid separation of the heated slurry. The finely powdered coal separated from the low-rank coal has an average particle size of 0.5 mm or less. An apparatus for the manufacturing method is also disclosed.
    Type: Application
    Filed: October 25, 2004
    Publication date: May 12, 2005
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Satoru Sugita, Tetsuya Deguchi, Takuo Shigehisa, Shinichi Katsushima
  • Publication number: 20040123519
    Abstract: Disclosed herein is an economical method for efficiently drying the plant-derived biomass for which there has been no established method for disposal and reuse. This drying method does not impair the value of plant-derived biomass as a fuel. Disclosed also herein is a method for producing a biomass fuel from the plant-derived biomass which has been dried by the aforesaid method.
    Type: Application
    Filed: December 15, 2003
    Publication date: July 1, 2004
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takuo Shigehisa, Masaaki Tamura, Yutaka Mitou, Tetsuya Deguchi, Satoru Sugita
  • Patent number: 6626966
    Abstract: A method of producing coal briquette at a low energy cost by saving heating step or drying step for fine coal, which comprises adding and mixing from 1 to 10 mass parts of powdery starch to a coal having 15 mass % or more of water content and comprising 50 mass % or more of particles with grain size of 5 mm or less to form 100 mass parts of a mixture, and coating the surface of the briquette product with 0.1 to 5 mass parts of a heavy oil component simultaneously with or after pressure briquetting the mixture by a double roll briquetting machine in which concaves are formed on the roll surface, as well as coal briquette which is inexpensive and has high strength and high waterproof.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: September 30, 2003
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katsunori Shimasaki, Tetsuya Deguchi, Satoru Sugita, Eiichiro Makino
  • Publication number: 20030046864
    Abstract: A method of producing coal briquette at a low energy cost by saving heating step or drying step for fine coal, which comprises adding and mixing from 1 to 10 mass parts of powdery starch to a coal having 15 mass % or more of water content and comprising 50 mass % or more of particles with grain size of 5 mm or less to form 100 mass parts of a mixture, and coating the surface of the briquette product with 0.1 to 5 mass parts of a heavy oil component simultaneously with or after pressure briquetting the mixture by a double roll briquetting machine in which concaves are formed on the roll surface, as well as coal briquette which is inexpensive and has high strength and high waterproof.
    Type: Application
    Filed: August 12, 2002
    Publication date: March 13, 2003
    Applicant: Kabushiki Kaisha Kobe Seiko Sho.
    Inventors: Katsunori Shimasaki, Tetsuya Deguchi, Satoru Sugita, Eiichiro Makino
  • Patent number: 5556436
    Abstract: A solid fuel in which an oil mixture containing a heavy oil fraction and a solvent fraction is incorporated in fine pores of a porous coal. The improved porous coal is produced by mixing an oil mixture containing a heavy oil fraction and a solvent fraction with a porous coal to obtain a starting slurry, heating the starting slurry to dewater the porous coal, and incorporate, at the same time, the oil mixture into the fine pores of the porous coal and then subjecting the treated slurry to solid-liquid separation.
    Type: Grant
    Filed: December 27, 1994
    Date of Patent: September 17, 1996
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kazuhito Yagaki, Osamu Okuma, Takuo Shigehisa, Tetsuya Deguchi