Patents by Inventor Tetsuya Kajihara
Tetsuya Kajihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6960670Abstract: This invention discloses a method for producing maleic anhydride comprising an azeotropic distillation step to dehydrate a crude maleic acid-containing aqueous solution, which method is characterized by as an azeotropic solvent (1) using an organic solvent exhibiting a maximum dissolving concentration of the organic solvent in water in the range of 0.1-5% by weight at a temperature of 20° C. According to this invention, it is made possible to prevent the occurrence of a blocking substance, allow a continuous operation for a long time, and remove by-produced acid components by a process of distillation for azeotropic dehydration.Type: GrantFiled: June 19, 2002Date of Patent: November 1, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Tadayoshi Kawashima, Yoshitake Ishii, Kei Hamamoto, Souichi Yamada, Tetsuya Kajihara
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Patent number: 6660881Abstract: The present invention provides a process for producing a (meth)acrylic ester which enables to obtain a (meth)acrylic ester in an excellent reaction yield. The process for producing a (meth)acrylic ester uses an alcohol and an acid as raw materials and an ion-exchange resin as a catalyst, and the process is characterized by comprising a dehydration step and an esterification step, wherein the esterification reaction step follows the dehydration step in which water impregnated in the ion-exchange resin is removed by using as a dehydrating solvent at least one member selected from the group consisting of the alcohol, the acid, and the resulting ester.Type: GrantFiled: August 12, 2001Date of Patent: December 9, 2003Assignee: Nippon Shokubai Co., Ltd.Inventors: Hajime Matsumoto, Tetsuya Kajihara, Yasuhiro Shingai, Masatoshi Ueoka, Yukihiro Yoneda, Masahiro Uemura, Sei Nakahara, Fumio Munechika
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Patent number: 6610879Abstract: When carrying out a liquid-phase reaction by using a heterogeneous catalyst, the separation of the heterogeneous catalyst and the reaction liquid is carried out certainly and effectively. A reaction method involves carrying out a reaction in liquid phase by using a heterogeneous catalyst particle 30 in a reactor 10, and comprises the steps of: (a) allowing a reaction liquid 40 supplied into the reactor 10 from such as a supplying inlet 12 to react in the presence of the heterogeneous catalyst particle 30, and (b) passing the resultant reaction liquid 40 containing the heterogeneous catalyst particle 30 through a line screen 20 having an opening width where the heterogeneous catalyst particle 30 is not allowed to pass substantially, and then extracting the reaction liquid 40 separated from the heterogeneous catalyst particle 30 from the reactor 10 by way of such as an extracting outlet 14.Type: GrantFiled: July 10, 2001Date of Patent: August 26, 2003Assignee: Nippon Shokubai Co., Ltd.Inventors: Yukihiro Yoneda, Tetsuya Kajihara, Yasuhiro Shingai, Hajime Matsumoto, Tokumasa Ishida
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Patent number: 6552218Abstract: The present invention provides a process for producing a hydroxyalkyl (meth)acrylate which enables to control sufficiently the formation of a diester at the time of a reaction and/or at the time of distillation. In the process for producing the hydroxyalkyl (meth)acrylate which comprises the step of carrying out a reaction between (meth)acrylic acid and an alkylene oxide in the existence of a catalyst, (1) the reaction between (meth)acrylic acid and the alkylene oxide, or (2) distillation of the resultant hydroxyalkyl (meth)acrylate is performed in the coexistence of a liquid having the relative dielectric constant of not less than 20 at 25° C.Type: GrantFiled: September 4, 2001Date of Patent: April 22, 2003Assignee: Nippon Shokubai Co., Ltd.Inventors: Tetsuya Kajihara, Tokumasa Ishida, Yasuhiro Shingai
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Publication number: 20030023101Abstract: This invention discloses a method for producing maleic anhydride comprising an azeotropic distillation step to dehydrate a crude maleic acid-containing aqueous solution, which method is characterized by as an azeotropic solvent (1) using an organic solvent exhibiting a maximum dissolving concentration of the organic solvent in water in the range of 0.1-5% by weight at a temperature of 20° C. According to this invention, it is made possible to prevent the occurrence of a blocking substance, allow a continuous operation for a long time, and remove by-produced acid components by a process of distillation for azeotropic dehydration.Type: ApplicationFiled: June 19, 2002Publication date: January 30, 2003Inventors: Tadayoshi Kawashima, Yoshitake Ishii, Kei Hamamoto, Souichi Yamada, Tetsuya Kajihara
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Patent number: 6465681Abstract: The present invention provides: a production process for a hydroxyalkyl(meth)acrylate, which can raise productivity together with avoiding danger of explosion, and further can suppress side-formation of impurities such as a diester or a monoester wherein the impurities have a bad influence on product quality. When the time from the start of adding an alkylene oxide (AO) till the end of supplying the entirety of the AO is defined as T (hour), the amount of more than 50% of the entirety of the AO is supplied before T/2 (hour) has passed since the start of adding the AO.Type: GrantFiled: December 19, 2001Date of Patent: October 15, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Masahiro Uemura, Tokumasa Ishida, Yukihiro Yoneda, Tetsuya Kajihara, Yasuhiro Shingai, Tadayoshi Kawashima
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Publication number: 20020091283Abstract: The present invention provides a novel production process for a hydroxyalkyl (meth)acrylate in which, when the hydroxyalkyl (meth)acrylate is produced by carrying out a reaction between (meth)acrylic acid and an alkylene oxide, the unreacted (meth)acrylic acid can be effectively recovered and thereafter recycled as a raw reaction material. The production process for a hydroxyalkyl (meth)acrylate comprises the step of carrying out a reaction between (meth)acrylic acid and an alkylene oxide in order to produce the hydroxyalkyl (meth)acrylate, and further comprises the steps of: recovering the unreacted (meth)acrylic acid by distillation of the resultant reaction liquid; and thereafter recycling the recovered unreacted (meth)acrylic acid as a raw material for the reaction.Type: ApplicationFiled: December 6, 2001Publication date: July 11, 2002Inventors: Hajime Matsumoto, Tetsuya Kajihara, Yukihiro Yoneda
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Patent number: 6417392Abstract: In the operation of producing an alkylamino(meth)acrylate by the reaction of transesterification of an alkyl(meth)acrylate with an alkylamino alcohol, the alkyl alcohol by-produced during the transesterification is distilled in the form of an azeotropic mixture with the alkyl(meth)acrylate, the resultant distillate is purified with an ion-exchange resin and handled, on the other hand, the reaction solution is distilled to allow separation of the catalyst wherein is provided a method and apparatus for effecting, in the production of the alkylamino(meth)acrylate, the distillation under such a condition as represses the amount of in crease of the Michael adduct below 2%.Type: GrantFiled: October 1, 1998Date of Patent: July 9, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Hideaki Nagano, Tadayoshi Kawashima, Tetsuya Kajihara, Kaoru Iwasaki, Sumio Nakashima
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Patent number: 6414182Abstract: The present invention provide a production process for a hydroxyalkyl ester which comprises the step of carrying out a reaction between a carboxylic acid and an alkylene oxide in the presence of a catalyst, wherein the production process sufficiently enhances the conversion or selectivity in the reaction. The production process is characterized in that the reaction is carried out in a reaction liquid under conditions where a relationship a<b is kept throughout the reaction wherein “a” is a molar concentration (mol %) of the carboxylic acid in the reaction liquid and wherein “b” is a molar concentration (mol %) of the alkylene oxide in the reaction liquid.Type: GrantFiled: July 22, 2000Date of Patent: July 2, 2002Assignee: Nippon Shokubai Co., Ltd.Inventors: Yasuhiro Shingai, Tokumasa Ishida, Fumio Shibusawa, Tetsuya Kajihara, Yukihiro Yoneda, Hajime Matsumoto, Masatoshi Ueoka
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Publication number: 20020082443Abstract: The present invention provides: a production process for a hydroxyalkyl (meth)acrylate, which can raise productivity together with avoiding danger of explosion, and further can suppress side-formation of impurities such as a diester or a monoester wherein the impurities have a bad influence on product quality. When the time from the start of adding an alkylene oxide (AO) till the end of supplying the entirety of the AO is defined as T (hour), the amount of more than 50% of the entirety of the AO is supplied before T/2 (hour) has passed since the start of adding the AO.Type: ApplicationFiled: December 19, 2001Publication date: June 27, 2002Inventors: Masahiro Uemura, Tokumasa Ishida, Yukihiro Yoneda, Tetsuya Kajihara, Yasuhiro Shingai, Tadayoshi Kawashima
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Publication number: 20020032345Abstract: The present invention provides a process for producing a hydroxyalkyl (meth)acrylate which enables to control sufficiently the formation of a diester at the time of a reaction and/or at the time of distillation.Type: ApplicationFiled: September 4, 2001Publication date: March 14, 2002Inventors: Tetsuya Kajihara, Tokumasa Ishida, Yasuhiro Shingai
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Publication number: 20020022739Abstract: The present invention provides a process for producing a (meth)acrylic ester which enables to obtain a (meth)acrylic ester in an excellent reaction yield. The process for producing a (meth)acrylic ester uses an alcohol and an acid as raw materials and an ion-exchange resin as a catalyst, and the process is characterized by comprising a dehydration step and an esterification step, wherein the esterification reaction step follows the dehydration step in which water impregnated in the ion-exchange resin is removed by using as a dehydrating solvent at least one member selected from the group consisting of the alcohol, the acid, and the resulting ester.Type: ApplicationFiled: August 12, 2001Publication date: February 21, 2002Applicant: Nippon Shokubai Co., Ltd.Inventors: Hajime Matsumoto, Tetsuya Kajihara, Yasuhiro Shingai, Masatoshi Ueoka, Yukihiro Yoneda, Masahiro Uemura, Sei Nakahara, Fumio Munechika
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Publication number: 20020016494Abstract: When carrying out a liquid-phase reaction by using a heterogeneous catalyst, the separation of the heterogeneous catalyst and the reaction liquid is carried out certainly and effectively. A reaction method involves carrying out a reaction in liquid phase by using a heterogeneous catalyst particle 30 in a reactor 10, and comprises the steps of: (a) allowing a reaction liquid 40 supplied into the reactor 10 from such as a supplying inlet 12 to react in the presence of the heterogeneous catalyst particle 30, and (b) passing the resultant reaction liquid 40 containing the heterogeneous catalyst particle 30 through a line screen 20 having an opening width where the heterogeneous catalyst particle 30 is not allowed to pass substantially, and then extracting the reaction liquid 40 separated from the heterogeneous catalyst particle 30 from the reactor 10 by way of such as an extracting outlet 14.Type: ApplicationFiled: July 10, 2001Publication date: February 7, 2002Inventors: Yukihiro Yoneda, Tetsuya Kajihara, Yasuhiro Shingai, Hajime Matsumoto, Tokumasa Ishida