Patents by Inventor Tetsuya Masuki

Tetsuya Masuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8647553
    Abstract: In a process of producing a stretch sheet, a strip-shaped laminate sheet 10A having an elastically stretchable elastic layer 1 and substantially inelastic, inelastic fiber layers 2 and 3 partially joined to each other at bonds 4 or a strip-shaped fibrous sheet containing an elastic component and a substantially inelastic component and having embossed regions formed by embossing in parts is stretched in directions starting from the bonds 4 or the embossed regions to obtain a stretch sheet 10. The stretch sheet has raised ridges and recessed grooves extending in the direction perpendicular to the stretch direction, and the bonds 4 or the embossed regions are present in the ridges.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: February 11, 2014
    Assignee: Kao Corporation
    Inventors: Hideyuki Kobayashi, Koji Kanazawa, Akihiko Gunji, Tetsuya Masuki
  • Patent number: 8053074
    Abstract: A stretch nonwoven fabric 10 contains inelastic fibers having a varied thickness along the length and elastic fibers. The nonwoven fabric 10 preferably includes an elastic fiber layer 1 and a substantially inelastic, inelastic fiber layer 2 on at least one side of the elastic fiber layer 1. The fibers with a varied thickness along the length are contained in the inelastic fiber layer 2. The nonwoven fabric 10 is conveniently produced by (a) superposing a web containing low-drawn, inelastic fibers having an elongation of 80% to 800% on at least one side of a web containing elastic fibers, (b) subjecting the webs, while in a non-united state, to through-air technique to obtain a fibrous sheet having the webs united together by thermal bonding the fibers at their intersections, and (c) stretching the fibrous sheet in at least one direction to draw the low-drawn inelastic fibers, followed by releasing the sheet from the stretch.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: November 8, 2011
    Assignee: Kao Corporation
    Inventors: Takeshi Miyamura, Manabu Matsui, Tetsuya Masuki, Hideyuki Kobayashi, Koji Kanazawa, Hiroshi Kohira
  • Publication number: 20090308524
    Abstract: A stretch nonwoven fabric 10 includes an elastic fiber layer 1 and inelastic fiber layers 2 and 3 having substantial inelasticity on the respective sides of the elastic fiber layer 1. The fiber layers 1, 2, and 3 are joined together over the entire area by thermal fusion at fiber intersections while the fibers of the elastic fiber layer 1 remain the fibrous form. The inelastic fiber layers 2 and 3 have part of their fibers enter the elastic fiber layer 1 and/or the elastic fiber layer has part of its fibers enter the inelastic fiber layers 2 and 3. The stretch nonwoven fabric is preferably produced by stacking an elastic fiber web and an inelastic fiber web on each other, applying a through-air system hot air treatment to the stack while the webs are in a non-united state to obtain a fibrous sheet having the webs united together, stretching the fibrous sheet in at least one direction, and releasing the fibrous sheet from the stretched state.
    Type: Application
    Filed: April 24, 2006
    Publication date: December 17, 2009
    Applicant: Kao Corporation
    Inventors: Akihiko Gunji, Hideyuki Kobayashi, Koji Kanazawa, Tetsuya Masuki, Takeshi Miyamura
  • Publication number: 20090169802
    Abstract: A stretch nonwoven fabric 10 contains inelastic fibers having a varied thickness along the length and elastic fibers. The nonwoven fabric 10 preferably includes an elastic fiber layer 1 and a substantially inelastic, inelastic fiber layer 2 on at least one side of the elastic fiber layer 1. The fibers with a varied thickness along the length are contained in the inelastic fiber layer 2. The nonwoven fabric 10 is conveniently produced by (a) superposing a web containing low-drawn, inelastic fibers having an elongation of 80% to 800% on at least one side of a web containing elastic fibers, (b) subjecting the webs, while in a non-united state, to through-air technique to obtain a fibrous sheet having the webs united together by thermal bonding the fibers at their intersections, and (c) stretching the fibrous sheet in at least one direction to draw the low-drawn inelastic fibers, followed by releasing the sheet from the stretch.
    Type: Application
    Filed: May 18, 2007
    Publication date: July 2, 2009
    Applicant: Kao Corporation
    Inventors: Takeshi Miyamura, Manabu Matsui, Tetsuya Masuki, Hideyuki Kobayashi, Koji Kanazawa, Hiroshi Kohira
  • Publication number: 20090035527
    Abstract: In a process of producing a stretch sheet, a strip-shaped laminate sheet 10A having an elastically stretchable elastic layer 1 and substantially inelastic, inelastic fiber layers 2 and 3 partially joined to each other at bonds 4 or a strip-shaped fibrous sheet containing an elastic component and a substantially inelastic component and having embossed regions formed by embossing in parts is stretched in directions starting from the bonds 4 or the embossed regions to obtain a stretch sheet 10. The stretch sheet has raised ridges and recessed grooves extending in the direction perpendicular to the stretch direction, and the bonds 4 or the embossed regions are present in the ridges.
    Type: Application
    Filed: April 25, 2006
    Publication date: February 5, 2009
    Applicant: Kao Corporation
    Inventors: Hideyuki Kobayashi, Koji Kanazawa, Akihiko Gunji, Tetsuya Masuki
  • Publication number: 20050154363
    Abstract: A disposable diaper is provided comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet. The absorbent member comprises, in admixture, a superabsorbent polymer A having a rate of absorption of 8 g/30 sec/0.3 g or more measured by DW method and a superabsorbent polymer B having a rate of absorption of 5 g/30 sec/0.3 g or less measured by DW method at a polymer A/polymer B weight ratio of 90/10 to 10/90. The admixture optionally further comprises fluff pulp in an amount of from 0 to 30% by weight.
    Type: Application
    Filed: March 10, 2005
    Publication date: July 14, 2005
    Inventors: Masanori Minato, Shigeto Yanagihara, Kenji Ishiguro, Mikio Suzuki, Tetsuya Masuki
  • Patent number: 6891080
    Abstract: A disposable diaper is provided comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet. The absorbent member comprises, in admixture, a superabsorbent polymer A having a rate of absorption of 8 g/30 sec/0.3 g or more measured by DW method and a superabsorbent polymer B having a rate of absorption of 5 g/30 sec/0.3 g or less measured by DW method at a polymer A/polymer B weight ratio of 90/10 to 10/90. The admixture optionally further comprises fluff pulp in an amount of from 0 to 30% by weight.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: May 10, 2005
    Assignee: Kao Corporation
    Inventors: Masanori Minato, Shigeto Yanagihara, Kenji Ishiguro, Mikio Suzuki, Tetsuya Masuki
  • Patent number: 6649810
    Abstract: A disposable diaper is provided comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the two sheets, wherein the disposable diaper has a product basis weight of 50 to 220 g/cm2, and a portion of the disposable diaper where the absorbent member is positioned has a portion having a rate of body fluid absorption of 3.0 g/sec or more and a portion having a saturated body fluid absorption of 75 g/100 cm2 or more.
    Type: Grant
    Filed: July 2, 2001
    Date of Patent: November 18, 2003
    Assignee: Kao Corporation
    Inventors: Masanori Minato, Shigeto Yanagihara, Kenji Ishiguro, Mikio Suzuki, Tetsuya Masuki
  • Publication number: 20030208174
    Abstract: A disposable diaper is provided comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet. The absorbent member comprises, in admixture, a superabsorbent polymer A having a rate of absorption of 8 g/30 sec/0.3 g or more measured by DW method and a superabsorbent polymer B having a rate of absorption of 5 g/30 sec/0.3 g or less measured by DW method at a polymer A/polymer B weight ratio of 90/10 to 10/90. The admixture optionally further comprises fluff pulp in an amount of from 0 to 30% by weight.
    Type: Application
    Filed: May 23, 2003
    Publication date: November 6, 2003
    Applicant: Kao Corporation
    Inventors: Masanori Minato, Shigeto Tanagihara, Kenji Ishiguro, Mikio Suzuki, Tetsuya Masuki
  • Patent number: 6642432
    Abstract: A compression recovery sheet which comprises a fiber aggregate containing 10 to 90% by weight of an elastomeric component and has a basis weight of 15 to 100 g/m2, a no-load thickness of 1 to 10 mm, and a compressive recovery of 60% or more and an absorbent article containing the same are disclosed.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: November 4, 2003
    Assignee: Kao Corporation
    Inventors: Manabu Matsui, Tetsuya Masuki, Manabu Kaneda, Takanobu Miyamoto, Akihiko Gunji, Mikio Suzuki, Taiki Uchiyama
  • Patent number: 6632974
    Abstract: An absorbent article includes a liquid permeable topsheet, a liquid-impermeable and moisture-permeable leakproof sheet, and a liquid retentive absorbent member interposed between the topsheet and the leakproof sheet. A foamed material is disposed in the absorbent member. The foamed material has a density of 5 to 35 kg/m3, a no-load thickness of 1 to 10 mm, and a compressive recovery of 60% or more in terms of (b/a×100), wherein a is a thickness (mm) measured after 24-hour standing with no load applied, and b is a thickness (mm) measured after 24-hour compression under a load of 180 gf/cm2 followed by 30-minute standing with no load applied. The foamed material is fixed at the prescribed position with an adhesive, which has been applied to have applied parts and unapplied parts.
    Type: Grant
    Filed: June 21, 2000
    Date of Patent: October 14, 2003
    Assignee: Kao Corporation
    Inventors: Mikio Suzuki, Masao Kurahashi, Tetsuya Masuki, Akihiko Gunji
  • Patent number: 6218593
    Abstract: An absorbent article includes a liquid permeable topsheet, a liquid impermeable back sheet, and an absorbent member interposed between the topsheet and the back sheet. While worn, the absorbent article forms a front waist body portion located at the front waist of a wearer and a rear waist body portion located at the rear waist of a wearer. The rear waist body portion has at each side thereof a fastening member for fastening the absorbent article, wherein the back sheet is made up of laminated sheeting composed of a finely porous resin film and nonwoven fabric. The fastening member is formed of a male sheet member of a mechanical fastener and designed to be brought into direct contact with the surface of the nonwoven fabric constituting the back sheet. The above-mentioned absorbent article has a good fit on a wearer, exhibits excellent leakproofness and breathability while worn, and has an excellent texture.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: April 17, 2001
    Assignee: Kao Corporation
    Inventors: Yasuhiro Torimae, Tetsuya Masuki, Tetsuji Kitoh, Jun Sasaki, Manabu Kaneda
  • Patent number: 5068070
    Abstract: A process for making a film including forming a composite material of a thermoplastic film into an annular original film having at least two thick portions according to the inflation process, making the annular original film into a flat shape such that the thick portions are located at substantially opposite ends thereof, and stretching the flat annular original film by clamping the thick portions.
    Type: Grant
    Filed: October 2, 1989
    Date of Patent: November 26, 1991
    Assignee: Kao Corporation
    Inventors: Akihiko Gunji, Tetsuya Masuki, Hidenori Shirai