Patents by Inventor Tetsuya Onogi

Tetsuya Onogi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250154074
    Abstract: A method for producing a coated ceramic includes: a step A of preparing a pillar-shaped ceramic having a first end surface, a second end surface, and a side surface, wherein a coating material is applied to at least a part of one or both of the first end surface and the second end surface; a step B of preparing an assembly in which the ceramic and at least one heat-generating member are entirely covered with a heat-insulating material; and a step C of firing the coating material applied to at least the part of one or both of the first end surface and the second end surface facing the at least one heat-generating member by heating the at least one heat generating member of the assembly.
    Type: Application
    Filed: October 9, 2024
    Publication date: May 15, 2025
    Applicant: NGK INSULATORS, LTD.
    Inventors: Kazuhiro HIDA, Tetsuya ONOGI, Keiichi WAKIDA, Yu HASHIBA
  • Patent number: 12221386
    Abstract: A ceramic molded body including a ceramic powder and an organic binder includes an oxidizable ceramic powder as the ceramic powder, includes an oxidizable metal or metal compound, or is in contact with a solid body including an oxidizable metal or metal compound. In a hydrogen atmosphere, the ceramic molded body is heated to a maximum temperature set within a range of 1,100° C. to 1,400° C. at a heating rate of more than 25° C./h, is degreased at the maximum temperature, and is then cooled at a cooling rate of more than 25° C./h.
    Type: Grant
    Filed: August 28, 2020
    Date of Patent: February 11, 2025
    Assignee: NGK INSULATORS, LTD.
    Inventor: Tetsuya Onogi
  • Publication number: 20200392047
    Abstract: A ceramic molded body including a ceramic powder and an organic binder includes an oxidizable ceramic powder as the ceramic powder, includes an oxidizable metal or metal compound, or is in contact with a solid body including an oxidizable metal or metal compound. In a hydrogen atmosphere, the ceramic molded body is heated to a maximum temperature set within a range of 1,100° C. to 1,400° C. at a heating rate of more than 25° C./h, is degreased at the maximum temperature, and is then cooled at a cooling rate of more than 25° C./h.
    Type: Application
    Filed: August 28, 2020
    Publication date: December 17, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventor: Tetsuya ONOGI
  • Patent number: 8962749
    Abstract: The invention provides a ceramic green sheet having plasticity, punching property, and sinterability of satisfactory levels as well as a low percent (heat) shrinkage. In the production of a ceramic slurry serving as a raw material of the sheet, ingredients thereof are mixed under such conditions that the functional group ratio (polyol to isocyanate) is 1.5/11.5 to 11.5/11.5; the urethane resin formed from isocyanate and polyol has a repeating-unit-based molecular weight of 290 to 988; and the ratio by weight of the urethane resin to a ceramic powder falls within a range of 4.5 to 10 parts by weight of the urethane resin with respect to 100 parts by weight of the ceramic powder. A ceramic green sheet having, in well balance, all of the properties (i.e., plasticity, punching property, sinterability, and (heat) shrinkage) required for facilitating subsequent processes such as mechanical working and firing can be provided.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: February 24, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Koji Kimura, Takuji Kimura, Tetsuya Onogi, Hidemi Nakagawa
  • Patent number: 8628841
    Abstract: The ceramic slurry is prepared by mixing a ceramic powder, a solvent, a dispersion medium, an isocyanate, a polyol, and a catalyst for accelerating a urethane reaction between the isocyanate and the polyol. A temperature-sensitive catalyst, which substantially exhibits a catalyst function only within a specific temperature range including an active temperature and higher than room temperature, is used as the catalyst. In a solidifying and drying step performed after a molding step of the slurry at room temperature, the solidification/drying temperature is set to be a high temperature within the range (within the specific temperature range) relatively close to the active temperature of the temperature-sensitive catalyst, and this temperature is maintained. Thus, the catalyst function can sufficiently be exhibited under high temperature.
    Type: Grant
    Filed: August 20, 2009
    Date of Patent: January 14, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Koji Kimura, Takuji Kimura, Tetsuya Onogi, Hidemi Nakagawa
  • Publication number: 20100055436
    Abstract: The ceramic slurry is prepared by mixing a ceramic powder, a solvent, a dispersion medium, an isocyanate, a polyol, and a catalyst for accelerating a urethane reaction between the isocyanate and the polyol. A temperature-sensitive catalyst, which substantially exhibits a catalyst function only within a specific temperature range including an active temperature and higher than room temperature, is used as the catalyst. In a solidifying and drying step performed after a molding step of the slurry at room temperature, the solidification/drying temperature is set to be a high temperature within the range (within the specific temperature range) relatively close to the active temperature of the temperature-sensitive catalyst, and this temperature is maintained. Thus, the catalyst function can sufficiently be exhibited under high temperature.
    Type: Application
    Filed: August 20, 2009
    Publication date: March 4, 2010
    Applicant: NGK Insulators, Ltd.
    Inventors: Koji Kimura, Takuji Kimura, Tetsuya Onogi, Hidemi Nakagawa
  • Publication number: 20090209700
    Abstract: The invention provides a ceramic green sheet having plasticity, punching property, and sinterability of satisfactory levels as well as a low percent (heat) shrinkage. In the production of a ceramic slurry serving as a raw material of the sheet, ingredients thereof are mixed under such conditions that the functional group ratio (polyol to isocyanate) is 1.5/11.5 to 11.5/11.5; the urethane resin formed from isocyanate and polyol has a repeating-unit-based molecular weight of 290 to 988; and the ratio by weight of the urethane resin to a ceramic powder falls within a range of 4.5 to 10 parts by weight of the urethane resin with respect to 100 parts by weight of the ceramic powder. As a result, a ceramic green sheet having, in well balance, all of the properties (i.e., plasticity, punching property, sinterability, and (heat) shrinkage) required for facilitating subsequent processes such as mechanical working and firing can be provided.
    Type: Application
    Filed: February 6, 2009
    Publication date: August 20, 2009
    Applicant: NGK Insulators, Ltd.
    Inventors: Koji Kimura, Takuji Kimura, Tetsuya Onogi, Hidemi Nakagawa