Patents by Inventor Tetsuya Otosaka

Tetsuya Otosaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220332627
    Abstract: A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.
    Type: Application
    Filed: June 29, 2022
    Publication date: October 20, 2022
    Inventor: Tetsuya OTOSAKA
  • Patent number: 11384006
    Abstract: A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: July 12, 2022
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Tetsuya Otosaka
  • Patent number: 11370692
    Abstract: According to a fabrication method for fabricating a porous glass base material for optical fiber, the orientation of a clad forming burner used to form the outermost layer of a clad-corresponding portion is changed further upward while glass fine particles are deposited during the period between a first timing and a second timing. At the first timing, the outer diameter of the porous glass base material for optical fiber has not reached a target outer diameter. The second timing is later than the first timing, and either a timing at which the outer diameter of the porous glass base material for optical fiber reaches the target outer diameter for the first time, or a timing prior to this timing.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: June 28, 2022
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Tetsuya Otosaka
  • Patent number: 11225431
    Abstract: To provide a method of sintering an optical fiber porous glass base material, capable of sufficient dehydration and reducing a transmission loss caused by residual moisture by efficiently transferring heat from the heater to the base material during a process in dehydration/sintering for an optical fiber porous glass base material, a porous glass base material having a heat shield plate installed in a vicinity of a lower end is vertically inserted into a furnace core tube provided with a heater along an outer circumference, and heating using the heater is performed. The heat shield plate has an outer diameter which is 70% or larger than a diameter of the porous glass base material and smaller than an inner diameter of the furnace core tube.
    Type: Grant
    Filed: March 19, 2019
    Date of Patent: January 18, 2022
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masashi Kino, Takuya Togashi, Tetsuya Otosaka
  • Patent number: 11034608
    Abstract: In a method of forming a conical shape on a glass rod including an effective portion and an ineffective portion adjoining the effective portion to form a conical shape in the effective portion by simultaneously heating a boundary and the vicinity of the boundary between the effective portion and the ineffective portion and pulling an end of the ineffective portion, the temperature of a heater is raised and a heating target on the glass rod is simultaneously moved from the ineffective portion to the boundary.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: June 15, 2021
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Tetsuya Otosaka
  • Patent number: 10616958
    Abstract: A heating furnace includes a bolt inserted through an insertion hole in a part of a heater and further inserted into a hole on a tip surface of an electrode rod. A first washer is between a bearing surface of the bolt and one face of the heater. A second washer is between another face of the heater and the tip surface. The relation of: |L0·?0?(TH·?H+TB·?B+TE·?E)|·?T?0.15(TB+TE) is satisfied, where L0 is an interval between the bearing surface and the tip surface, ?0 is a linear expansion coefficient (LEC) of the bolt, TH, TB and TE are thicknesses of the part, first and second washers and ?H, ?B and ?E are their LECs, respectively, and ?T is a temperature increment quantity of a part where the heater and the electrode rod are fastened by the bolt.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: April 7, 2020
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Tetsuya Otosaka
  • Publication number: 20200095156
    Abstract: According to a fabrication method for fabricating a porous glass base material for optical fiber, the orientation of a clad forming burner used to form the outermost layer of a clad-corresponding portion is changed further upward while glass fine particles are deposited during the period between a first timing and a second timing. At the first timing, the outer diameter of the porous glass base material for optical fiber has not reached a target outer diameter. The second timing is later than the first timing, and either a timing at which the outer diameter of the porous glass base material for optical fiber reaches the target outer diameter for the first time, or a timing prior to this timing.
    Type: Application
    Filed: November 26, 2019
    Publication date: March 26, 2020
    Inventor: Tetsuya OTOSAKA
  • Patent number: 10532944
    Abstract: In order to improve the yield of an optical fiber base material, provided is a manufacturing apparatus for manufacturing an optical fiber base material by forming a soot deposition body on a surface of a target rod, including a main burner that generates glass microparticles to be deposited on the target rod while moving in a longitudinal direction of the target rod; a pair of side burners that are arranged outside a movement range of the main burner and heat both ends of the soot deposition body formed on the surface of the target rod; and a shielding member that prevents the glass microparticles generated by the main burner from being deposited on the target rod farther outward than a segment of the target rod sandwiched by the pair of side burners.
    Type: Grant
    Filed: August 21, 2017
    Date of Patent: January 14, 2020
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yusuke Kashiwagi, Tetsuya Otosaka
  • Patent number: 10526236
    Abstract: A burner for synthesization to synthesize glass particles that form a porous glass base material is provided, the burner for synthesization including a raw material gas injection portion to inject raw material gas toward a target, a combustion assisting gas injection portion to inject combustion assisting gas in a direction in which the combustion assisting gas is merged with the raw material gas at a first merging point, and a combustible gas injection portion to inject combustible gas in a direction in which the combustible gas is merged with the combustion assisting gas at a second merging point that is positioned closer to the combustion assisting gas injection portion than the first merging point. In the above-described burner for synthesization, the combustion assisting gas injection portion may also include a plurality of injection ports arranged along one straight line.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: January 7, 2020
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Tetsuya Otosaka
  • Patent number: 10501362
    Abstract: According to a fabrication method for fabricating a porous glass base material for optical fiber, the orientation of a clad forming burner used to form the outermost layer of a clad-corresponding portion is changed further upward while glass fine particles are deposited during the period between a first timing and a second timing. At the first timing, the outer diameter of the porous glass base material for optical fiber has not reached a target outer diameter. The second timing is later than the first timing, and either a timing at which the outer diameter of the porous glass base material for optical fiber reaches the target outer diameter for the first time, or a timing prior to this timing.
    Type: Grant
    Filed: October 3, 2018
    Date of Patent: December 10, 2019
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Tetsuya Otosaka
  • Patent number: 10472270
    Abstract: A porous glass base material sintering method comprising measuring a feeding speed Vf of a porous glass base material and a movement speed Vw of a bottom end of the glass base material; performing a sintering treatment of the porous glass base material presetting, for each feeding distance L of the porous glass base material, a greater-than-1 target value ?S (L) of an elongation rate in a straight body portion of the porous glass base material calculated based on a ratio Vw/Vf, and controlling at least one of a temperature of the heating furnace and a feeding speed of the porous glass base material such that a measured value ? of the elongation rate of the porous glass base material matches with the target value ?S (L).
    Type: Grant
    Filed: April 15, 2016
    Date of Patent: November 12, 2019
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Tetsuya Otosaka
  • Publication number: 20190292088
    Abstract: To provide a method of sintering an optical fiber porous glass base material, capable of sufficient dehydration and reducing a transmission loss caused by residual moisture by efficiently transferring heat from the heater to the base material during a process in dehydration/sintering for an optical fiber porous glass base material, a porous glass base material having a heat shield plate installed in a vicinity of a lower end is vertically inserted into a furnace core tube provided with a heater along an outer circumference, and heating using the heater is performed. The heat shield plate has an outer diameter which is 70% or larger than a diameter of the porous glass base material and smaller than an inner diameter of the furnace core tube.
    Type: Application
    Filed: March 19, 2019
    Publication date: September 26, 2019
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Masashi KINO, Takuya TOGASHI, Tetsuya OTOSAKA
  • Publication number: 20190112217
    Abstract: A burner for synthesization to synthesize glass particles that form a porous glass base material is provided, the burner for synthesization including a raw material gas injection portion to inject raw material gas toward a target, a combustion assisting gas injection portion to inject combustion assisting gas in a direction in which the combustion assisting gas is merged with the raw material gas at a first merging point, and a combustible gas injection portion to inject combustible gas in a direction in which the combustible gas is merged with the combustion assisting gas at a second merging point that is positioned closer to the combustion assisting gas injection portion than the first merging point. In the above-described burner for synthesization, the combustion assisting gas injection portion may also include a plurality of injection ports arranged along one straight line.
    Type: Application
    Filed: October 1, 2018
    Publication date: April 18, 2019
    Inventor: Tetsuya OTOSAKA
  • Publication number: 20190112216
    Abstract: A fabrication apparatus for fabricating a porous glass base material for optical fiber includes a core forming burner configured to form a core-corresponding portion corresponding to a core of optical fiber by depositing glass fine particles onto a hanging seed rod, a first clad forming burner configured to form a portion of a clad-corresponding portion corresponding to a clad of the optical fiber by depositing glass fine particles onto the core-corresponding portion, and a second clad forming burner configured to form a different portion of the clad-corresponding portion by depositing glass fine particles to form an outermost surface of the clad-corresponding portion. Here, a central axis of a flame ejected from the second clad forming burner has such a gradient that the central axis of the flame ejected from the second clad forming burner faces upward relative to a horizontal plane.
    Type: Application
    Filed: September 19, 2018
    Publication date: April 18, 2019
    Inventor: Tetsuya OTOSAKA
  • Publication number: 20190112218
    Abstract: According to a fabrication method for fabricating a porous glass base material for optical fiber, the orientation of a clad forming burner used to form the outermost layer of a clad-corresponding portion is changed further upward while glass fine particles are deposited during the period between a first timing and a second timing. At the first timing, the outer diameter of the porous glass base material for optical fiber has not reached a target outer diameter. The second timing is later than the first timing, and either a timing at which the outer diameter of the porous glass base material for optical fiber reaches the target outer diameter for the first time, or a timing prior to this timing.
    Type: Application
    Filed: October 3, 2018
    Publication date: April 18, 2019
    Inventor: Tetsuya OTOSAKA
  • Patent number: 10106451
    Abstract: To prevent constriction machining from reducing usage efficiency of a glass rod, provided is a glass rod machining method including softening of softening a portion of the glass rod by heating the portion of the glass rod, and constricting of forming a constricted shape in the glass rod by moving one end of the glass rod relative to the other end of the glass rod at a constriction speed satisfying a condition that a constriction load acting as a tensile force on the glass rod does not extend beyond a predetermined range. In this method, the constricting includes, when constriction speed increases, making an adjustment to decrease a heating temperature of the glass rod. This method may include determining of determining the heating temperature of the glass rod during the constricting by referencing a heating temperature table in which heating temperatures corresponding to the constriction speed are stored in advance.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: October 23, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Tetsuya Otosaka
  • Patent number: 10086441
    Abstract: To prevent a lowering of gripping force due to temperature changes, provided is a gripping mechanism including a plurality of chuck claws that, when having come close to each other, generate a gripping force on a gripped body; a chuck body that holds the plurality of chuck claws on a common planar surface, and moves them on the planar surface; and a plurality of chuck plates that, when each of the plurality of chuck claws grips the gripped body, are interposed between each of the plurality of chuck claws and the gripped body. A thermal expansion coefficient ?1 of the plurality of chuck claws, a thermal expansion coefficient ?2 of the plurality of chuck plates and a thermal expansion coefficient ?W of the gripped body have a relationship indicated by ?W<?1<?2??(Equation 1).
    Type: Grant
    Filed: September 23, 2016
    Date of Patent: October 2, 2018
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yusuke Kashiwagi, Tetsuya Otosaka
  • Publication number: 20180251393
    Abstract: A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.
    Type: Application
    Filed: March 1, 2018
    Publication date: September 6, 2018
    Inventor: Tetsuya OTOSAKA
  • Publication number: 20180050950
    Abstract: In order to improve the yield of an optical fiber base material, provided is a manufacturing apparatus for manufacturing an optical fiber base material by forming a soot deposition body on a surface of a target rod, including a main burner that generates glass microparticles to be deposited on the target rod while moving in a longitudinal direction of the target rod; a pair of side burners that are arranged outside a movement range of the main burner and heat both ends of the soot deposition body formed on the surface of the target rod; and a shielding member that prevents the glass microparticles generated by the main burner from being deposited on the target rod farther outward than a segment of the target rod sandwiched by the pair of side burners.
    Type: Application
    Filed: August 21, 2017
    Publication date: February 22, 2018
    Inventors: Yusuke KASHIWAGI, Tetsuya OTOSAKA
  • Publication number: 20180014358
    Abstract: A heating furnace includes a bolt inserted through an insertion hole in a part of a heater and further inserted into a hole on a tip surface of an electrode rod. A first washer is between a bearing surface of the bolt and one face of the heater. A second washer is between another face of the heater and the tip surface. The relation of: |L0·?0?(TH·?H+TB·?B+TE·?E)|·?T?0.15(TB+TE) is satisfied, where L0 is an interval between the bearing surface and the tip surface, ?0 is a linear expansion coefficient (LEC) of the bolt, TH, TB and TE are thicknesses of the part, first and second washers and ?H, ?B and ?E are their LECs, respectively, and ?T is a temperature increment quantity of a part where the heater and the electrode rod are fastened by the bolt.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 11, 2018
    Inventor: Tetsuya OTOSAKA