Patents by Inventor Tetsuya SAKAZAKI

Tetsuya SAKAZAKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11915941
    Abstract: The present disclosure provides various embodiments of an improved wet atomic layer etching (ALE) process. More specifically, the present disclosure provides various embodiments of methods that improve a wet ALE process by providing a dynamic ALE cycle timing schedule that balances throughput and etch rate with post-etch surface roughness. As described in more detail below, the methods disclosed herein may adjust the purge timing between ALE cycles and/or between individual surface modification and selective dissolution steps to provide a desired throughput, etch rate and/or post-etch surface roughness in a wet ALE process.
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: February 27, 2024
    Assignee: Tokyo Electron Limited
    Inventors: Jacques Faguet, Tetsuya Sakazaki, Paul Abel
  • Publication number: 20230041889
    Abstract: A substrate processing method includes: supplying a first processing liquid containing a chelating agent and a solvent from a first tank toward a substrate having a film of a metal formed on a surface thereof to generate a complex containing the metal and the chelating agent while rotating the substrate; and supplying a second processing liquid containing water toward the substrate to dissolve the complex in the second processing liquid while rotating the substrate, after the complex is generated.
    Type: Application
    Filed: October 26, 2022
    Publication date: February 9, 2023
    Inventors: Tetsuya SAKAZAKI, Hitoshi KOSUGI
  • Patent number: 11545367
    Abstract: A substrate processing apparatus includes a substrate rotator that holds and rotates a substrate including a film of a metal formed on a surface thereof, a first supply that supplies a first processing liquid containing a chelating agent and a solvent toward the substrate, a second supply that supplies a second processing liquid containing water toward the substrate, and a controller that controls the substrate rotator, the first supply, and the second supply. While rotating the substrate by the substrate rotator, the controller supplies the first processing liquid toward the substrate by the first supply to generate a complex containing the metal and the chelating agent, and after the generation of the complex, supplies the second processing liquid toward the substrate by the second supply to dissolve the complex in the second processing liquid.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: January 3, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Tetsuya Sakazaki, Hitoshi Kosugi
  • Publication number: 20220347711
    Abstract: A substrate processing apparatus includes a substrate holder, a processing liquid supply and a cover unit. The substrate holder holds a substrate horizontally and rotate the substrate. The processing liquid supply supplies a processing liquid toward a first surface of the substrate held by the substrate holder. The cover unit faces a second surface of the substrate, the second surface being opposite to the first surface. The cover unit includes a heater configured to heat the substrate. The cover unit is provided with an opening at a position corresponding to a central portion of the substrate and multiple gas supply openings, at an outer peripheral side than the opening, through which a gas is supplied toward the second surface of the substrate. The gas is heated by the heater. A supply amount of at least some of the gas is adjusted based on a rotation speed of the substrate.
    Type: Application
    Filed: April 28, 2022
    Publication date: November 3, 2022
    Inventors: Tetsuya Sakazaki, Katsuhiro Morikawa
  • Publication number: 20220254646
    Abstract: The present disclosure provides various embodiments of an improved wet atomic layer etching (ALE) process. More specifically, the present disclosure provides various embodiments of methods that improve a wet ALE process by providing a dynamic ALE cycle timing schedule that balances throughput and etch rate with post-etch surface roughness. As described in more detail below, the methods disclosed herein may adjust the purge timing between ALE cycles and/or between individual surface modification and selective dissolution steps to provide a desired throughput, etch rate and/or post-etch surface roughness in a wet ALE process.
    Type: Application
    Filed: January 21, 2022
    Publication date: August 11, 2022
    Inventors: Jacques Faguet, Tetsuya Sakazaki, Paul Abel
  • Publication number: 20220213382
    Abstract: A substrate processing method includes holding a substrate; and supplying an etching liquid to the substrate held in the holding of the substrate. The etching liquid contains an etching agent configured to etch a metal-based first material and a silicon-based second material exposed on the substrate and a protection agent configured to react with the second material between the first material and the second material to form a protection layer on a surface of the second material. Here, the etching agent is a liquid which contains fluorine atoms and an organic solvent and substantially does not contain water, and the protection layer protects the second material from etching with the etching agent.
    Type: Application
    Filed: March 14, 2022
    Publication date: July 7, 2022
    Inventors: Koukichi Hiroshiro, Tetsuya Sakazaki, Koji Kagawa, Kenji Sekiguchi, Kazuyoshi Mizumoto
  • Patent number: 11306249
    Abstract: A substrate processing method includes holding a substrate; and supplying an etching liquid to the substrate held in the holding of the substrate. The etching liquid contains an etching agent configured to etch a metal-based first material and a silicon-based second material exposed on the substrate and a protection agent configured to react with the second material between the first material and the second material to form a protection layer on a surface of the second material. Here, the etching agent is a liquid which contains fluorine atoms and an organic solvent and substantially does not contain water, and the protection layer protects the second material from etching with the etching agent.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: April 19, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koukichi Hiroshiro, Tetsuya Sakazaki, Koji Kagawa, Kenji Sekiguchi, Kazuyoshi Mizumoto
  • Publication number: 20210233780
    Abstract: A substrate processing apparatus includes a substrate rotator that holds and rotates a substrate including a film of a metal formed on a surface thereof, a first supply that supplies a first processing liquid containing a chelating agent and a solvent toward the substrate, a second supply that supplies a second processing liquid containing water toward the substrate, and a controller that controls the substrate rotator, the first supply, and the second supply. While rotating the substrate by the substrate rotator, the controller supplies the first processing liquid toward the substrate by the first supply to generate a complex containing the metal and the chelating agent, and after the generation of the complex, supplies the second processing liquid toward the substrate by the second supply to dissolve the complex in the second processing liquid.
    Type: Application
    Filed: January 21, 2021
    Publication date: July 29, 2021
    Inventors: Tetsuya SAKAZAKI, Hitoshi KOSUGI
  • Publication number: 20210032537
    Abstract: A substrate processing method includes holding a substrate; and supplying an etching liquid to the substrate held in the holding of the substrate. The etching liquid contains an etching agent configured to etch a metal-based first material and a silicon-based second material exposed on the substrate and a protection agent configured to react with the second material between the first material and the second material to form a protection layer on a surface of the second material. Here, the etching agent is a liquid which contains fluorine atoms and an organic solvent and substantially does not contain water, and the protection layer protects the second material from etching with the etching agent.
    Type: Application
    Filed: January 23, 2019
    Publication date: February 4, 2021
    Inventors: Koukichi Hiroshiro, Tetsuya Sakazaki, Koji Kagawa, Kenji Sekiguchi, Kazuyoshi Mizumoto
  • Patent number: 9111967
    Abstract: Disclosed is a liquid processing method capable of rapidly penetrating a liquid chemical into a concave portion formed on the surface of a substrate with the chemical liquid. The liquid processing method includes wetting the inside of the concave portion by supplying an organic solvent having surface tension smaller than the chemical liquid to the substrate, and cleaning the inside of the concave portion with the chemical liquid by supplying a cleaning liquid including the chemical liquid to the substrate and substituting the liquid inside the concave portion with the chemical liquid.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: August 18, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Kenji Sekiguchi, Yasushi Fujii, Tetsuya Sakazaki
  • Publication number: 20120260949
    Abstract: Disclosed is a liquid processing method capable of rapidly penetrating a liquid chemical into a concave portion formed on the surface of a substrate with the chemical liquid. The liquid processing method includes wetting the inside of the concave portion by supplying an organic solvent having surface tension smaller than the chemical liquid to the substrate, and cleaning the inside of the concave portion with the chemical liquid by supplying a cleaning liquid including the chemical liquid to the substrate and substituting the liquid inside the concave portion with the chemical liquid.
    Type: Application
    Filed: April 13, 2012
    Publication date: October 18, 2012
    Inventors: Kenji SEKIGUCHI, Yasushi FUJII, Tetsuya SAKAZAKI