Patents by Inventor Tetsuya Sasakawa

Tetsuya Sasakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240097098
    Abstract: In a manufacturing method of an electrode structure of an embodiment, in a belt-like member in which an uncoated region not coated with an active material-containing layer is formed in one of long edges and its vicinity in a current collector, the active material-containing layer is rolled, and a tension in a longitudinal direction is applied to the belt-like member between a pulling unit pulling the belt-like member and a rolling unit rolling the active material-containing layer. In the method, the uncoated region is pushed by a projection projecting to an outer peripheral side in a roller between the rolling unit and the pulling unit, thereby enlarging the uncoated region in the longitudinal direction. A projection length of the projection to the projection end is larger than the thickness of the rolled active material-containing layer.
    Type: Application
    Filed: February 28, 2023
    Publication date: March 21, 2024
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Kazuomi YOSHIMA, Yuta KANAI, Hirofumi YASUMIISHI, Tetsuya SASAKAWA
  • Publication number: 20240088345
    Abstract: In a manufacturing method of an electrode structure of an embodiment, in a belt-like member in which an uncoated region not coated with an active material-containing layer is formed in one of a pair of long edges and its vicinity in a current collector, the active material-containing layer is rolled, and a tension in a longitudinal direction is applied to the belt-like member between a pulling unit pulling the belt-like member and a rolling unit rolling the active material-containing layer. In the method, between the rolling unit and the pulling unit, a pair of holding members are brought into contact with the uncoated region from opposite sides in a thickness direction of the belt-like member to which the tension is applied, thereby holding the uncoated region between the holding members.
    Type: Application
    Filed: February 21, 2023
    Publication date: March 14, 2024
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuta KANAI, Hirofumi YASUMIISHI, Kazuomi YOSHIMA, Tetsuya SASAKAWA
  • Patent number: 11894553
    Abstract: According to one embodiment, an electrode is provided. The electrode includes a current collector, and an active material-containing layer which is formed on a surface of the current collector and includes a plurality of niobium titanium composite oxide particles. A X-ray diffraction pattern using a Cu-K? ray source with respect to a surface of the active material-containing layer includes a peak A with a highest intensity in a range of 2?=26°±0.2° and a peak B with a highest intensity in a range of 2?=23.9°±0.2°. An intensity ratio (Ia/Ib) between an intensity Ia of the peak A and an intensity Ib of the peak B is in a range of 1.80 or more to 2.60 or less.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: February 6, 2024
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Kakuya Ueda, Yasunobu Yamashita, Keigo Hoshina, Tetsuya Sasakawa, Yasuhiro Harada, Norio Takami, Shinsuke Matsuno
  • Patent number: 11888121
    Abstract: According to one embodiment, a secondary battery includes a positive electrode, a negative electrode, a separator layer, and a nonaqueous electrolytic solution. The separator layer includes a first porous layer containing a solid electrolyte and a second porous layer containing fibers. The second porous layer is in contact with a first surface of the first porous layer. The nonaqueous electrolytic solution includes a first solvent including at least one of methyl propionate and ethyl propionate, and a second solvent different from the first solvent. The first porous layer has a void fraction of 10% by volume or greater and 50% by volume or less. The second porous layer has a void fraction greater than the void fraction of the first porous layer.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: January 30, 2024
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tetsuya Sasakawa, Tomoe Kusama, Tomoko Sugizaki, Kazuomi Yoshima, Norio Takami
  • Publication number: 20230411612
    Abstract: In general, according to one embodiment, an electrode material is provided. The electrode material includes at least one of niobium titanium oxide or titanium dioxide. A moisture content measured by a Karl Fischer method is in a range of 2000 ppm or more and 10,000 ppm or less.
    Type: Application
    Filed: February 22, 2023
    Publication date: December 21, 2023
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tetsuya SASAKAWA, Kazuomi YOSHIMA, Sayaka MORIMOTO
  • Publication number: 20230299345
    Abstract: In general, according to one embodiment, a secondary battery includes a positive electrode and a nonaqueous electrolyte. The positive electrode includes a sulfur-containing layer provided on at least a part of a positive electrode active material-containing layer. The nonaqueous electrolyte includes a sulfur-containing compound consisting of at least one of a sulfur-containing imide compound or a sultone compound, or consisting of at least one of a sulfur-containing imide compound, a sultone compound or a propanesulfonic acid ester. The secondary battery satisfies 1×10?6?E/A?9×10?4. A denotes a mass of sulfur atoms per unit volume (g/m3) of the sulfur-containing layer. E denotes a concentration (mol/L) of the sulfur-containing compound in the nonaqueous electrolyte.
    Type: Application
    Filed: August 25, 2022
    Publication date: September 21, 2023
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuiko KOITABASHI, Kazuomi YOSHIMA, Asato KONDO, Sayaka MORIMOTO, Tetsuya SASAKAWA
  • Publication number: 20230299287
    Abstract: According to one embodiment, provided is an electrode including an active material-containing layer that includes an active material, inorganic solid particles having lithium ion conductivity, and a carbon material. The active material-containing layer has a first peak corresponding to a maximum log differential intrusion in a log differential intrusion distribution curve according to mercury porosimetry. A pore size diameter D1 at the first peak is 0.05 ?m to 10 ?m. A first pore volume corresponding to the first peak is 20% to 50% with respect to a total pore volume within the active material-containing layer. A ratio of a second pore volume in a range of 0.005 ?m to 0.02 ?m relative to the first pore volume is 0.1% to 5%.
    Type: Application
    Filed: August 31, 2022
    Publication date: September 21, 2023
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hirofumi Yasumiishi, Yuta Kanai, Tetsuya Sasakawa
  • Publication number: 20230197931
    Abstract: According to one embodiment, a secondary battery including a negative electrode. The negative electrode includes a negative electrode current collector and a negative electrode mixture layer. A thickness of the negative electrode current collector is in a range of 8 ?m to 18 ?m. The negative electrode current collector includes a first current collector end surface extending along a stacking direction. The negative electrode mixture layer includes a niobium-titanium composite oxide, and a first protrusion protruding from the first current collector end surface along a first direction orthogonal to the stacking direction. A protrusion length A1 of the first protrusion satisfies 0 mm<A1?1.0 mm.
    Type: Application
    Filed: August 26, 2022
    Publication date: June 22, 2023
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuta KANAI, Tetsuya SASAKAWA, Kazuomi YOSHIMA, Tomoko SUGIZAKI, Yasunobu YAMASHITA, Kazuki ISE, Taro FUKAYA, Norio TAKAMI, Yasuhiro HARADA, Keigo HOSHINA
  • Patent number: 11631845
    Abstract: According to one embodiment, a secondary battery includes a positive electrode including first vacancies, a negative electrode including second vacancies, and an electrolyte. The electrolyte includes a gel polymer portion and a liquid portion, and the gel polymer portion has a gel-part ratio within a range of from 20% to 80%. At least a part of the electrolyte is held in the first vacancies and the second vacancies. A first ratio r1 of the liquid portion to the gel polymer portion in the first vacancies is within a range of 0.01?r1?10. A second ratio r2 of the liquid portion to the gel polymer portion in the second vacancies is within a range of 0.01?r2?10.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: April 18, 2023
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Kazuomi Yoshima, Tomoe Kusama, Tetsuya Sasakawa, Yasuhiro Harada, Norio Takami
  • Publication number: 20230077637
    Abstract: According to one embodiment, an electrode structure is provided. The electrode structure includes: the current collector; the active material-containing layer provided on at least one surface of the current collector; and the organic fiber layer provided on the active material-containing layer. The organic fiber layer includes: the first region facing the active material-containing layer; and the second region adjacent to the first region, present on the center side of the main surface of the organic fiber layer, and facing the active material-containing layer. The density D1 of the first region of the organic fiber layer is higher than the density D2 of the second region of the organic fiber layer.
    Type: Application
    Filed: February 10, 2022
    Publication date: March 16, 2023
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomoko SUGIZAKI, Kenya UCHIDA, Kazuomi YOSHIMA, Tomoe KUSAMA, Tetsuya SASAKAWA
  • Publication number: 20220383845
    Abstract: A soundproof member includes: a first elastic porous body layer; a first film layer; a second elastic porous body layer; and a second film layer, the layers arranged in the stated order from a sound source (S) side, wherein the first and second elastic porous body layer each have: a thickness of 0.5 mm or more and 10 mm or less; a bulk density of 45 kg/m3 or more and 550 kg/m3 or less; and a Young's modulus of 7,000 Pa or more and 28,000 Pa or less, and wherein a total (L1/?1+L2/?2) of a ratio (L1/?1) of the thickness L1 (mm) of the first elastic porous body layer to a viscous characteristic length ?1 (?m) thereof and a ratio (L2/?2) of the thickness L2 (mm) of the second elastic porous body layer (20) to a viscous characteristic length ?2 (?m) thereof is 0.11 or more.
    Type: Application
    Filed: July 10, 2020
    Publication date: December 1, 2022
    Applicant: NICHIAS CORPORATION
    Inventors: Tatsuro MIKI, Kazuhiro KIKUCHI, Tetsuya SASAKAWA, Ikuma FUJISAWA
  • Patent number: 11508952
    Abstract: According to one embodiment, provided is a secondary battery including a positive electrode, a negative electrode, and an electrolyte. The negative electrode includes a niobium-titanium composite oxide having fluorine atoms on at least part of a surface the niobium-titanium composite oxide. An abundance ratio AF of fluorine atoms, an abundance ratio ATi of titanium atoms, and an abundance ratio ANb of niobium atoms on a surface of the negative electrode according to X-ray photoelectron spectroscopy satisfy a relationship of 3.5?AF/(ATi+ANb)?50.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: November 22, 2022
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Keigo Hoshina, Nen Zhang, Tetsuya Sasakawa, Yasuhiro Harada, Norio Takami
  • Publication number: 20220352512
    Abstract: According to one embodiment, a slurry composition includes an active material, a conductive agent, a resin material, and a solvent comprising water. The active material includes niobium titanium-containing composite oxide particles. In a volume-based cumulative frequency distribution of particle sizes based on a particle size distribution of the slurry composition according to a laser diffraction-scattering method, a peak is positioned within a range of 0.8 ?m to 3 ?m, and a percentage of cumulative frequency up to a particle size of 1 ?m from a smaller particle size is in a range of 20% to 35%.
    Type: Application
    Filed: February 23, 2022
    Publication date: November 3, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomoe KUSAMA, Kazuomi Yoshima, Tetsuya Sasakawa, Yasuhiro Harada, Norio Takami
  • Publication number: 20220344655
    Abstract: According to one embodiment, a method of producing a secondary battery is provided. The method includes preparing a battery architecture including a positive electrode, a negative electrode, and an electrolyte; adjusting a positive electrode potential to a range of 3.4 V to 3.9 V and a negative electrode potential to a range of 1.5 V to 2.0 V based on an oxidation-reduction potential of lithium, thereby providing a potential adjusted state; and holding the battery architecture in the potential adjusted state at a holding temperature of 50° C. to 90° C. The positive electrode includes a lithium-nickel-cobalt-manganese composite oxide. The negative electrode includes a niobium-titanium composite oxide. The electrolyte includes one or more first organic solvent having a viscosity of 1 cP or less.
    Type: Application
    Filed: February 10, 2022
    Publication date: October 27, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Arisa YAMADA, Tomoe KUSAMA, Tomoko SUGIZAKI, Yuta KANAI, Hirofumi YASUMIISHI, Tetsuya SASAKAWA, Yasuhiro HARADA
  • Patent number: 11462730
    Abstract: According to one embodiment, an electrode is provided. The active material-containing layer includes an active material, inorganic solid particles having lithium ion conductivity, and carbon fiber. A pore diameter DM at the first peak is 0.05 ?m to 10 ?m. A value SA?SB is 1.4 or more in a slope distribution curve of the active material-containing layer, where a vertical axis of the slope distribution curve represents a slope of a straight line passing through two adjacent measurement points on the log differential pore volume distribution curve and a horizontal axis of the slope distribution curve represents a smaller pore diameter of the two adjacent measurement points. The value SA?SB is obtained by subtracting a minimum slope value SB from a maximum slope value SA.
    Type: Grant
    Filed: February 28, 2020
    Date of Patent: October 4, 2022
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomoe Kusama, Tetsuya Sasakawa, Kazuomi Yoshima, Tomoko Sugizaki, Wen Zhang, Yasuhiro Harada, Norio Takami
  • Patent number: 11456462
    Abstract: According to one embodiment, an electrode is provided. The electrode includes a current collector, a first layer formed on the current collector, and a second layer formed on at least part of the first layer. The first layer contains a monoclinic niobium titanium composite oxide. The second layer contains lithium titanate having a spinel structure. A porosity P2 of the second layer is within a range from 30% to 80%.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: September 27, 2022
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomoko Sugizaki, Tetsuya Sasakawa, Kazuomi Yoshima, Tomoe Kusama, Yasuhiro Harada, Norio Takami
  • Patent number: 11456449
    Abstract: An electrode for a secondary battery comprises a current collector; and an active material-containing layer has active materials which comprise titanium-containing composite oxide having an orthorhombic crystal structure and represented by a general formula Li2+aM12?bTi6?cM2dO14+?; wherein the active material-containing layer has intensity ratio Ia/Ib in an X-ray diffraction pattern of the active material-containing layer, the Ia and the Ib are obtained by powder X-ray diffraction method using Cu-K? ray, the intensity ratio is within a range of 0.5?Ia/Ib?2, the Ia is the strongest intensity of a diffraction peak among diffraction peaks appearing within a range of 42°?2??44°, and the Ib is the strongest intensity of a diffraction peak among diffraction peaks appearing within a range of 44°<2??48°.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: September 27, 2022
    Assignees: Kabushiki Kaisha Toshiba, Toshiba Infrastructure Systems & Solutions Corporation
    Inventors: Tetsuya Sasakawa, Wen Zhang, Yasuhiro Harada, Norio Takami
  • Publication number: 20220302502
    Abstract: According to one embodiment, a secondary battery includes a positive electrode, a negative electrode, a separator layer, and a nonaqueous electrolytic solution. The separator layer includes a first porous layer containing a solid electrolyte and a second porous layer containing fibers. The second porous layer is in contact with a first surface of the first porous layer. The nonaqueous electrolytic solution includes a first solvent including at least one of methyl propionate and ethyl propionate, and a second solvent different from the first solvent. The first porous layer has a void fraction of 10% by volume or greater and 50% by volume or less. The second porous layer has a void fraction greater than the void fraction of the first porous layer.
    Type: Application
    Filed: August 31, 2021
    Publication date: September 22, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tetsuya SASAKAWA, Tomoe KUSAMA, Tomoko SUGIZAKI, Kazuomi YOSHIMA, Norio TAKAMI
  • Publication number: 20220302431
    Abstract: According to one embodiment, an electrode is provided. The electrode includes an active material-containing layer and a current collector. The active material-containing layer comprises a first edge having an arc shape and a second edge positioned opposite to the first edge. The current collector comprises an active material-supporting section supporting the active material-containing layer, and an active material-non-supporting section. The curving amount is represented by a maximum distance from the first edge to a reference line connecting two points on the first edge. The curving amount is in a range of ?1 mm or more and less than 0 mm.
    Type: Application
    Filed: August 31, 2021
    Publication date: September 22, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yuta KANAI, Yasunobu YAMASHITA, Kazuomi YOSHIMA, Keigo HOSHINA, Tetsuya SASAKAWA, Yasuhiro HARADA, Norio TAKAMI
  • Publication number: 20220293915
    Abstract: According to an embodiment, an electrode group is provided. The electrode group includes a positive electrode, and a negative electrode. The negative electrode active material-containing layer includes a facing section which faces the positive electrode active material-containing layer and a non-facing section which does not. A first fluorine-containing coating is formed on a main surface of the negative electrode active material-containing layer in at least a part of the non-facing section. The abundance ratio of fluorine atoms included in the first fluorine-containing coating is in the range of 2.5 atom % to 10 atom %.
    Type: Application
    Filed: August 31, 2021
    Publication date: September 15, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Yasunobu YAMASHITA, Tetsuya SASAKAWA, Yasuhiro HARADA, Norio TAKAMI, Shinsuke MATSUNO