Patents by Inventor Tetsuya Tsunekawa

Tetsuya Tsunekawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7851050
    Abstract: An object of the invention is to provide a laminated film which hardly gives transmission loss based on reflection or scattering, is excellent in heat resistance and humidity resistance, and has an arbitrarily-controlled refractive index distribution. Accordingly, the invention is a laminated film comprising 5 or more laminated resin layers; the thickness of each of the resin layers being from 1 to 100 nm; and the film having a layer structure wherein the thicknesses of resin layers having the same composition A, out of the resin layers, increase or decrease from the side of a surface of the laminated film toward the side of the other surface opposite thereto.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: December 14, 2010
    Assignee: Toray Industries, Inc.
    Inventors: Shunichi Osada, Hirofumi Hosokawa, Tetsuya Tsunekawa
  • Patent number: 7790272
    Abstract: An objective of the present invention is to provide a film that has a high rigidity and is superior in dimension stability under high temperatures and transparency after heating processes, as well as in moldability within a wide temperature range, which has not been achieved by conventional techniques, and this objective has been achieved by a laminated film that includes 50 or more layers each of which is made of a thermoplastic resin and has a thickness of less than 30 nm or a biaxial oriented polyester film that has a density in a range from 1 to 1.4 g/cm3, a heat shrinkage of ?2 to 2% in the longitudinal direction at 180° C. and a breaking elongation in a range of 100 to 1000% in at least one direction.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: September 7, 2010
    Assignee: Toray Industries, Inc.
    Inventors: Syunichi Osada, Chie Makiyama, Hirofumi Hosokawa, Tetsuya Tsunekawa
  • Patent number: 7384690
    Abstract: In order to provide a film having excellent heat resistance, thermal dimensional stability, and mechanical properties, in particular, a film capable of satisfying required properties, e.g., higher strength in accordance with the reduction in thickness of a base film, improved thermal dimensional stability and mechanical properties in a use environment, and higher heat resistance and improved thermal dimensional stability in accordance with the needs for miniaturization and more functionality in electrical and electronic areas, a thermoplastic resin is allowed to contain transition metal oxide particles, and is formed into a biaxially oriented thermoplastic resin film, wherein the melting point of the film is allowed to become higher than the melting point of the thermoplastic resin to be used.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: June 10, 2008
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Machida, Shigetoshi Maekawa, Takuji Higashioji, Tetsuya Tsunekawa
  • Publication number: 20070128419
    Abstract: An object of the invention is to provide a laminated film which hardly gives transmission loss based on reflection or scattering, is excellent in heat resistance and humidity resistance, and has an arbitrarily-controlled refractive index distribution. Accordingly, the invention is a laminated film comprising 5 or more laminated resin layers; the thickness of each of the resin layers being from 1 to 100 nm; and the film having a layer structure wherein the thicknesses of resin layers having the same composition A, out of the resin layers, increase or decrease from the side of a surface of the laminated film toward the side of the other surface opposite thereto.
    Type: Application
    Filed: October 14, 2004
    Publication date: June 7, 2007
    Applicant: Toray Industries, Inc.
    Inventors: Shunichi Osada, Hirofumi Hosokawa, Tetsuya Tsunekawa
  • Patent number: 7214339
    Abstract: The object of the present invention is to provide a method for producing a polyester film excellent in rigidity, toughness, dimensional stability, electric properties, etc. and less in thickness fluctuation and surface defects, hence very suitable as a film for various industrial materials such as magnetic recording media, capacitors, heat transfer ribbons and thermal mimeographic stencil paper. The first method of the present invention is a method for producing a polyester film, in which a film made of a resin mainly composed of a polyester is simultaneously biaxially stretched by a simultaneously biaxially stretching tenter oven, comprising the step of effecting small-ratio stretching at an area stretching ratio of 1.0005 to 3.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: May 8, 2007
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Takuji Higashioji, Kenji Tsunashima
  • Publication number: 20070026223
    Abstract: An objective of the present invention is to provide a film that has a high rigidity and is superior in dimension stability under high temperatures and transparency after heating processes, as well as in moldability within a wide temperature range, which has not been achieved by conventional techniques, and this objective has been achieved by a laminated film that includes 50 or more layers each of which is made of a thermoplastic resin and has a thickness of less than 30 nm or a biaxial oriented polyester film that has a density in a range from 1 to 1.4 g/cm3, a heat shrinkage of ?2 to 2% in the longitudinal direction at 180° C. and a breaking elongation in a range of 100 to 1000% in at least one direction.
    Type: Application
    Filed: June 2, 2004
    Publication date: February 1, 2007
    Inventors: Syunichi Osada, Chie Makiyama, Hirofumi Hosokawa, Tetsuya Tsunekawa
  • Patent number: 7026064
    Abstract: The present invention provides a polyester film particularly useful as a base film for a magnetic recording medium such as cassette-type magnetic tape of a digital recording mode and a production process thereof. The polyester film is produced by irradiating UV light onto a surface of a film in a non-stretched stage or a stage prior to the completion of stretching to form fine protrusions on the surface. The fine protrusions on the film surface are specified by the ratio of 10-point average roughness Rz to center line average roughness Ra (Rz/Ra) on the surface (less than 20), the difference in concentration of carboxyl groups between the surface layer part and the inside of the film, and the number of fine protrusions.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: April 11, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Shozi Nakajima, Yukari Nakamori, Masaaki Kotoura
  • Patent number: 7022396
    Abstract: An object of the present invention is to provide a high-quality biaxially oriented film exhibiting an excellent electromagnetic conversion property, traveling durability, magnetic head traveling performance, etc. as a magnetic recording medium. The object of the present invention is achieved by a biaxially oriented film including a polymer alloy composed of polyester (polymer 1) and a thermoplastic resin (polymer 2) other than the polyester as essential components, wherein micro protrusions having a height of 2 to 50 nm are formed at a density of 1,000,000 to 90,000,000/mm2 on at least one surface.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: April 4, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Akira Kubota, Shoji Nakajima, Yukari Nakamori, Tetsuya Tsunekawa
  • Patent number: 7001557
    Abstract: An object of the present invention is to provide a biaxially oriented high quality polyester film excellent in thermal dimensional stability and clarity and also excellent in productivity, and also to provide a production process thereof. Another object is to provide a biaxially oriented polyester film greatly improved in the practical properties respected in various applications of the polyester film, such as the recording track shift in magnetic recording tape application, curling in magnetic recording card application, dimensional change during process in printing plate application, printing shift in ribbon application, thermostability in capacitor application, and perforation sensitivity and low temperature curling in heat-sensitive mimeograph stencil application.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: February 21, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Hirofumi Hosokawa, Takuji Higashioji
  • Patent number: 6974620
    Abstract: A polyester film for use in a capacitor having high heat resistance, which consists of a biaxially oriented film containing a polyester (A) as a main component and a polyimide (B) and has a glass transition temperature of 105° C. to 145° C. and an elongation at break in the machine direction of 70% to 150%, offers a high glass transition temperature and excellent insulation volume resistance and insulation breakdown voltage at high ambient temperatures. This film can produce a metallized film for use in a capacitor having high heat resistance and also a film capacitor having high heat resistance.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: December 13, 2005
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Masayoshi Asakura, Tetsuya Yamagata
  • Publication number: 20050020803
    Abstract: In order to provide a film having excellent heat resistance, thermal dimensional stability, and mechanical properties, in particular, a film capable of satisfying required properties, e.g., higher strength in accordance with the reduction in thickness of a base film, improved thermal dimensional stability and mechanical properties in a use environment, and higher heat resistance and improved thermal dimensional stability in accordance with the needs for miniaturization and more functionality in electrical and electronic areas, a thermoplastic resin is allowed to contain transition metal oxide particles, and is formed into a biaxially oriented thermoplastic resin film, wherein the melting point of the film is allowed to become higher than the melting point of the thermoplastic resin to be used.
    Type: Application
    Filed: January 8, 2003
    Publication date: January 27, 2005
    Inventors: Tetsuya Machida, Shigetoshi Maekawa, Takuji Higashioji, Tetsuya Tsunekawa
  • Patent number: 6835461
    Abstract: The object of this invention is to provide a biaxially oriented polyester film suitable as a base film for high density magnetic recording media, small in track deviation and excellent in traveling durability and preservability, and to provide a production method thereof. The object of this invention can be achieved by a biaxially oriented polyester film, characterized in that the dimensional change rate (A) in the transverse direction of the film is in a range of −0.3 to 0% when the film is allowed to stand at 49° C. and 90% RH for 72 hours, while being loaded with 32 MPa in the machine direction.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: December 28, 2004
    Assignee: Toray Industries, Inc.
    Inventors: Hikaru Yamagata, Masaaki Kotoura, Hirofumi Hosokawa, Tetsuya Tsunekawa
  • Patent number: 6783889
    Abstract: The present invention provides a polyester film, which is composed of a polyester resin and a polyimide resin, having superior oligomer-restraining property and dimensional stability. This polyester film also has improved surface conditions, that is, has a reduced number of projections on the surface, and hence, the polyester film shows superior electromagnetic conversion characteristics when used for magnetic recording media. In particular, this polyester film is effectively used for high-density magnetic recording media. This film is composed of a polyester resin and a thermoplastic resin other than a polyester resin, and has a number H1 of coarse projections 0.28 &mgr;m or more in height of 0 to 100/100 cm2 on at least one surface of the polyester film and a number H2 of coarse projections 0.56 &mgr;m or more in height of 0 to 10/100 cm2 on the same surface.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: August 31, 2004
    Assignee: Toray Industries, Inc.
    Inventors: Akira Kubota, Kenichi Eto, Yukari Nakamori, Tetsuya Tsunekawa
  • Publication number: 20030148131
    Abstract: The object of the present invention is to provide a method for producing a polyester film excellent in rigidity, toughness, dimensional stability, electric properties, etc. and less in thickness fluctuation and surface defects, hence very suitable as a film for various industrial materials such as magnetic recording media, capacitors, heat transfer ribbons and thermal mimeographic stencil paper. The first method of the present invention is a method for producing a polyester film, in which a film made of a resin mainly composed of a polyester is simultaneously biaxially stretched by a simultaneously biaxially stretching tenter oven, comprising the step of effecting small-ratio stretching at an area stretching ratio of 1.0005 to 3.
    Type: Application
    Filed: September 23, 2002
    Publication date: August 7, 2003
    Applicant: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Takuji Higashioji, Kenji Tsunashima
  • Patent number: 6562274
    Abstract: A biaxially oriented polyester film that is 7.0 GPa or more in either the Young's modulus in the machine direction (YmMD) or in the transverse direction (YmTD), and in the range of 55° or more and 85° or less in the circumferential half-width of the diffraction line from the crystal plane in the direction of the polyester's backbone chain that is determined through crystal orientation analysis by wide angle X-ray diffractometry performed while rotating the polyester film around its normal. The film is high in rigidity in all directions within the film plane, high in tear resistance, high in dimensional stability, and resistant to deformation under load, and have very great industrial advantages as material for high-density magnetic recording media, with wide applicability as material for electrostatic capacitor, heat transfer ribbon, and base paper for thermosensitive stencil printing.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: May 13, 2003
    Assignee: Toray Industries, Inc.
    Inventors: Masayoshi Asakura, Kenichi Etou, Tetsuya Tsunekawa
  • Patent number: 6517762
    Abstract: The object of the present invention is to provide a method for producing a polyester film excellent in rigidity, toughness, dimensional stability, electric properties, etc. and less in thickness fluctuation and surface defects, hence very suitable as a film for various industrial materials such as magnetic recording media, capacitors, heat transfer ribbons and thermal mimeographic stencil paper. The first method of the present invention is a method for producing a polyester film, in which a film made of a resin mainly composed of a polyester is simultaneously biaxially stretched by a simultaneously biaxially stretching tenter oven, comprising the step of effecting small-ratio stretching at an area stretching ratio of 1.0005 to 3.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: February 11, 2003
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Takuji Higashioji, Kenji Tsunashima
  • Publication number: 20020167111
    Abstract: An object of the present invention is to provide a biaxially oriented high quality polyester film excellent in thermal dimensional stability and clarity and also excellent in productivity, and also to provide a production process thereof. Another object is to provide a biaxially oriented polyester film greatly improved in the practical properties respected in various applications of the polyester film, such as the recording track shift in magnetic recording tape application, curling in magnetic recording card application, dimensional change during process in printing plate application, printing shift in ribbon application, thermostability in capacitor application, and perforation sensitivity and low temperature curling in heat-sensitive mimeograph stencil application.
    Type: Application
    Filed: April 10, 2002
    Publication date: November 14, 2002
    Applicant: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Hirofumi Hosokawa, Takuji Higashioji
  • Publication number: 20020114977
    Abstract: The present invention provides a polyester film, which is composed of a polyester resin and a polyimide resin, having superior oligomer-restraining property and dimensional stability. This polyester film also has improved surface conditions, that is, has a reduced number of projections on the surface, and hence, the polyester film shows superior electromagnetic conversion characteristics when used for magnetic recording media. In particular, this polyester film is effectively used for high-density magnetic recording media. This film is composed of a polyester resin and a thermoplastic resin other than a polyester resin, and has a number H1 of coarse projections 0.28 &mgr;m or more in height of 0 to 100/100 cm2 on at least one surface of the polyester film and a number H2 of coarse projections 0.56 &mgr;m or more in height of 0 to 10/100 cm2 on the same surface.
    Type: Application
    Filed: December 5, 2001
    Publication date: August 22, 2002
    Inventors: Akira Kubota, Kenichi Eto, Yukari Nakamori, Tetsuya Tsunekawa
  • Patent number: 6420011
    Abstract: The objects of the present invention can be achieved by a biaxially oriented polyester film, comprising a polyester (A) mainly composed of ethylene terephthalate and a polyether imide (B), having a single glass transition temperature, and having a refractive index of 1.60 to 1.80 at least in either the machine direction or the transverse direction.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: July 16, 2002
    Assignee: Toray Industries, Inc.
    Inventors: Tetsuya Tsunekawa, Hirofumi Hosokawa, Takuji Higashioji
  • Patent number: 6197430
    Abstract: Disclosed is a biaxially oriented polyester film that is 7.0 GPa or more in either the Young's modulus in the machine direction (YmMD) or in the transverse direction (YmTD), and in the range of 55° to 85° in the circumferential half-width of the diffraction line from the crystal plane in the direction of the polyester's backbone chain that is determined through crystal orientation analysis by wide angle X-ray diffractometry performed while rotating the polyester film around its normal. The film is high in rigidity in all directions within the film plane, high in tear resistance, high in dimensional stability, and resistant to deformation under load, and have very great industrial advantages as material for high-density magnetic recording media, with wide applicability as material for electrostatic capacitor, heat transfer ribbon, and base paper for thermosensitive stencil printing.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: March 6, 2001
    Assignee: Toray Industries, Inc.
    Inventors: Masayoshi Asakura, Kenichi Etou, Tetsuya Tsunekawa