Patents by Inventor Tetsuyoshi Fukaya

Tetsuyoshi Fukaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230234396
    Abstract: An in-wheel motor unit provided in a wheel of a wheel unit, includes: a motor having a rotor disposed on a radially outer side of a stator; a brake disposed on an inner side of the motor; and a housing that accommodates the motor and the brake. Further, the housing has a cylindrical partition that radially partitions a space for accommodating the motor and a space for accommodating the brake, the stator is fixed to an outer peripheral surface of the partition, and the brake is disposed on an inner peripheral side of the partition, and a fixing portion included in the brake is fixed to the housing.
    Type: Application
    Filed: November 30, 2022
    Publication date: July 27, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Satoshi TOMINAGA, Tadashi FUJIYOSHI, Hirotaka SUNADA, Katsuhiko TATEBE, Tetsuyoshi FUKAYA
  • Patent number: 10647094
    Abstract: There is provided a thermally conductive composite material obtained by dispersing a thermally conductive filler in a matrix. The thermally conductive filler is a mixture including boron nitride particles with an average particle size of 10 ?m to 100 ?m and aluminum nitride particles with an average particle size that is 1/100 to ½ of the average particle size of the boron nitride particles, a content of the boron nitride particles is 60 volume % to 90 volume % with respect to a total amount of the boron nitride particles and the aluminum nitride particles, a content of the thermally conductive filler is 80 volume % to 95 volume % with respect to a total amount of the composite material, and a porosity of the composite material is 10 volume % or less.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: May 12, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Megumi Sasaki, Hiromitsu Tanaka, Shinichi Miura, Masataka Deguchi, Masaki Terada, Tetsuyoshi Fukaya
  • Publication number: 20180272674
    Abstract: There is provided a thermally conductive composite material obtained by dispersing a thermally conductive filler in a matrix. The thermally conductive filler is a mixture including boron nitride particles with an average particle size of 10 ?m to 100 ?m and aluminum nitride particles with an average particle size that is 1/100 to ½ of the average particle size of the boron nitride particles, a content of the boron nitride particles is 60 volume % to 90 volume % with respect to a total amount of the boron nitride particles and the aluminum nitride particles, a content of the thermally conductive filler is 80 volume % to 95 volume % with respect to a total amount of the composite material, and a porosity of the composite material is 10 volume % or less.
    Type: Application
    Filed: March 20, 2018
    Publication date: September 27, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Megumi SASAKI, Hiromitsu TANAKA, Shinichi MIURA, Masataka DEGUCHI, Masaki TERADA, Tetsuyoshi FUKAYA
  • Patent number: 9350219
    Abstract: A purpose is to provide a rotor manufacturing method including a magnet assembly formed of divided permanent magnet pieces to enhance insulation and advance cost reduction. The rotor manufacturing method includes forming permanent magnet pieces by dividing a permanent magnet, arranging and resin-molding the permanent magnet pieces to form a magnet assembly, and placing the magnet assembly in a rotor. The method includes placing the permanent magnet pieces all together in a molding die for use in resin-molding, and moving the permanent magnet pieces by a moving device provided in the molding die to move the permanent magnet pieces within the molding die, thereby forming the magnet assembly.
    Type: Grant
    Filed: February 14, 2011
    Date of Patent: May 24, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuyoshi Fukaya, Yasushi Nishikuma
  • Patent number: 9331557
    Abstract: A method for cleaving a plate-shaped workpiece formed with two or more linear recesses into three or more parts includes: a first positioning step of holding the workpiece by a positioning unit in place to position a first linear recess; a first clamping step of clamping one side of the first linear recess by a fixing clamp and the other side by a rotating clamp; a first cleaving step of moving back the positioning unit and rotationally separating the rotating clamp; a second positioning step of releasing the clamps and causing the positioning unit to position a second linear recess; a second clamping step of clamping one side of the second linear recess by the fixing clamp and the other side by the rotating clamp, and a second cleaving step of moving back the positioning unit and rotationally separating the rotating clamp.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: May 3, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shingo Fubuki, Tetsuyoshi Fukaya, Katsuhiko Tatebe, Yasushi Nishikuma
  • Publication number: 20160037690
    Abstract: An electromagnetic shield body includes a metal plate and insulating resin combined with each other by insert molding. The metal plate is provided with a projection portion projecting into the insulating resin from the metal plate. The projection portion has a supporting side that dams up and holds the insulating resin introduced into a space defined by the projection portion.
    Type: Application
    Filed: July 15, 2015
    Publication date: February 4, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumio NOMIZO, Hideo SATAKE, Tetsuyoshi FUKAYA, Hirofumi INOSHITA
  • Publication number: 20140109392
    Abstract: In a method for manufacturing a rotor in which a plurality of cleaved magnet pieces are mounted in a rotor core with cleaved surfaces of the cleaved magnet pieces in an engaged state. In a cleaving step, a magnet workpiece having a recess in a surface thereof is cleaved at the recess as a starting point, thereby producing a first magnet piece and a second magnet piece. In a surface processing step, the cleaved surface is processed to reduce protrusions on the cleaved surface of the first magnet piece. Accordingly, the engagement between the cleaved surfaces is poor, the contact area is reduced, and the contact resistance is increased. As a result thereof, the eddy currents in the cut magnets flow less easily, and loss caused by eddy currents may be decreased.
    Type: Application
    Filed: May 19, 2011
    Publication date: April 24, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasushi Nishikuma, Tetsuyoshi Fukaya, Katsuhiko Tatebe, Shingo Fubuki
  • Publication number: 20140013582
    Abstract: A method for cleaving a plate-shaped workpiece formed with two or more linear recesses into three or more parts includes: a first positioning step of holding the workpiece by a positioning unit in place to position a first linear recess; a first clamping step of clamping one side of the first linear recess by a fixing clamp and the other side by a rotating clamp; a first cleaving step of moving back the positioning unit and rotationally separating the rotating clamp; a second positioning step of releasing the clamps and causing the positioning unit to position a second linear recess; a second clamping step of clamping one side of the second linear recess by the fixing clamp and the other side by the rotating clamp, and a second cleaving step of moving back the positioning unit and rotationally separating the rotating clamp.
    Type: Application
    Filed: March 31, 2011
    Publication date: January 16, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shingo Fubuki, Tetsuyoshi Fukaya, Katsuhiko Tatebe, Yasushi Nishikuma
  • Publication number: 20130153176
    Abstract: A method of manufacturing a flat type heat pipe, having an inside of which partitioned into a plurality of cells, that is capable of flexibly setting a concentration of working fluid in each cell is provided. The method includes processes of preparing a flat container, pouring, and closing. In the preparing, the flat container having the inside of which two-dimensionally partitioned into the plurality of cells is prepared. The flat container has connecting holes through which adjacent cells communicate and an inlet hole for the working fluid to be poured from outside. In the pouring, the working fluid is poured into respective cells through the inlet hole and the connecting holes. In the closing, the inlet hole and the connecting holes are closed. In one method, after sealing a specified cell, following processes of heating, removing air, pouring, evaporating, and closing are repeated for other cells.
    Type: Application
    Filed: August 8, 2011
    Publication date: June 20, 2013
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takahito Mizuno, Yuya Takano, Tetsuyoshi Fukaya, Eisaku Kakiuchi
  • Publication number: 20120274165
    Abstract: A purpose is to provide a rotor manufacturing method including a magnet assembly formed of divided permanent magnet pieces to enhance insulation and advance cost reduction. The rotor manufacturing method includes forming permanent magnet pieces by dividing a permanent magnet, arranging and resin-molding the permanent magnet pieces to form a magnet assembly, and placing the magnet assembly in a rotor. The method includes placing the permanent magnet pieces all together in a molding die for use in resin-molding, and moving the permanent magnet pieces by a moving device provided in the molding die to move the permanent magnet pieces within the molding die, thereby forming the magnet assembly.
    Type: Application
    Filed: February 14, 2011
    Publication date: November 1, 2012
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuyoshi Fukaya, Yasushi Nishikuma