Abstract: In the known operation wherein naphtha-diluted bitumen froth is pumped from a scroll-type centrifugal separator to a disc-type centrifugal separator, an improved pumping system is provided. The system comprises at least two centrifugal pumps in series, each operating preferably at an impellor tip speed less than 4000 feet/minute. The invention is based on the discovery that dilution with naphtha greatly increases the emulsification tendency of the froth components; therefore it is necessary to reduce shearing of this stream to keep the solids and water content of the disc product within a desirable limit. This is achieved by using staged pumping and operating the pumps at a relatively low tip speed.

Abstract: A single capacitance vessel is provided to receive the excess heavy phase discharges (normally water) from a bank of disc-nozzle centrifugal separators. The vessel has a reservoir chamber with a weir at one end. The heavy phase streams are delivered into the reservoir of fluid retained in this chamber. In the event there are any hydrocarbons in the heavy phase fluid, the former rise to the surface of the reservoir fluid and pass over the weir, together with some water. An inert gas blanket within the vessel pressurizes the reservoir so that a fluid backpressure is maintained at the discharge outlets of the separators. By use of this system, any fluid returned from the reservoir to the separators (which occurs when the feed to the separators is low in water) is substantially free of hydrocarbons which, if present, would deleteriously affect the operation of the separators.