Patents by Inventor Thembinkosi Shabalala
Thembinkosi Shabalala has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10358874Abstract: A PCD structure comprises a first region and a second region adjacent the first region, the second region being bonded to the first region by intergrowth of diamond grains; the first region comprising a plurality of alternating strata or layers, each stratum or layer having a thickness in the range of around 5 to 300 microns. The second region comprises a plurality of strata or layers, one or more strata or layers in the second region having a thickness greater than the thicknesses of the individual strata or layers in the first region. The alternating layers or strata in the first region comprise first layers or strata alternating with second layers or strata, the first layers or strata being in a state of residual compressive stress and the second layers or strata being in a state of residual tensile stress.Type: GrantFiled: September 6, 2017Date of Patent: July 23, 2019Assignee: ELEMENT SIX ABRASIVES S.A.Inventors: Nedret Can, Thembinkosi Shabalala
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Patent number: 10280689Abstract: A polycrystalline superhard construction comprises a body of polycrystalline superhard material, and a substrate of hard material bonded thereto along an interface. The body of polycrystalline superhard material comprises a first region abutting the substrate along the interface and a second region bonded to the first region. The second region defines a rake face, a cutting edge, a chamfer and at least a part of a flank face, the cutting edge being defined by an edge of the flank face joined to the chamfer, the chamfer extending between the cutting edge and the rake face. The height of the chamfer in a plane parallel to the plane through which the longitudinal axis of the polycrystalline superhard construction extends is less than the thickness of the second region. The first region comprises a material having coarser grains than the second region. There is also disclosed a method of making the same.Type: GrantFiled: February 21, 2017Date of Patent: May 7, 2019Assignee: Element Six Abrasives S.A.Inventors: Thembinkosi Shabalala, Nedret Can
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Publication number: 20180023348Abstract: A PCD structure comprises a first region and a second region adjacent the first region, the second region being bonded to the first region by intergrowth of diamond grains; the first region comprising a plurality of alternating strata or layers, each stratum or layer having a thickness in the range of around 5 to 300 microns. The second region comprises a plurality of strata or layers, one or more strata or layers in the second region having a thickness greater than the thicknesses of the individual strata or layers in the first region. The alternating layers or strata in the first region comprise first layers or strata alternating with second layers or strata, the first layers or strata being in a state of residual compressive stress and the second layers or strata being in a state of residual tensile stress.Type: ApplicationFiled: September 6, 2017Publication date: January 25, 2018Inventors: Nedret Can, Thembinkosi Shabalala
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Publication number: 20170183916Abstract: A polycrystalline superhard construction comprises a body of polycrystalline superhard material, and a substrate of hard material bonded thereto along an interface. The body of polycrystalline superhard material comprises a first region abutting the substrate along the interface and a second region bonded to the first region. The second region defines a rake face, a cutting edge, a chamfer and at least a part of a flank face, the cutting edge being defined by an edge of the flank face joined to the chamfer, the chamfer extending between the cutting edge and the rake face. The height of the chamfer in a plane parallel to the plane through which the longitudinal axis of the polycrystalline superhard construction extends is less than the thickness of the second region. The first region comprises a material having coarser grains than the second region. There is also disclosed a method of making the same.Type: ApplicationFiled: February 21, 2017Publication date: June 29, 2017Inventors: Thembinkosi SHABALALA, Nedret CAN
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Patent number: 9249662Abstract: A tip for a degradation tool, the tip comprising a PCD structure (20) joined to a cemented carbide substrate (30); the PCD structure comprising a plurality of strata (24, 25) arranged so that adjacent strata have alternating compressive and tensile stress states, adjacent strata comprising different PCD grades and being directly bonded to each other by inter-growth of diamond grains; each stratum having a mean thickness of at most 500 microns; the PCD structure defining a working end including a rounded conical apex (22) having a radius of curvature of 1.3 mm to 4 mm.Type: GrantFiled: May 9, 2012Date of Patent: February 2, 2016Assignee: Element Six Abrasives S.A.Inventors: Cornelis Roelof Jonker, David Christian Bowes, Thembinkosi Shabalala, Nedret Can
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Patent number: 9097111Abstract: A pick tool for degrading asphalt or rock, comprising a PCD element; the PCD element comprising a PCD structure (20) bonded to a cemented carbide support body (30) at an interface; the PCD structure comprising a first region (24) and a second region (25) adjacent the first region, the second region bonded to the first region by intergrowth of diamond grains; the first region (24) comprising a plurality of alternating strata (24c, 24t), each stratum having a thickness in the range of about 30 to 300 microns; the second region comprising a plurality of strata (25a, 25b), one or more strata in the second region (25a) having a thickness greater than the thicknesses of the individual strata in the first region (24c, 24t), wherein the alternating strata in the first region (24) comprise first strata alternating with second strata, the first strata being in a state of residual compressive stress and the second strata being in a state of residual tensile stress.Type: GrantFiled: May 9, 2012Date of Patent: August 4, 2015Assignee: Element Six Abrasives S.A.Inventors: Cornelis Roelof Jonker, David Christian Bowes, Thembinkosi Shabalala, Nedret Can
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Publication number: 20140084669Abstract: A tip for a degradation tool, the tip comprising a PCD structure (20) joined to a cemented carbide substrate (30); the PCD structure comprising a plurality of strata (24, 25) arranged so that adjacent strata have alternating compressive and tensile stress states, adjacent strata comprising different PCD grades and being directly bonded to each other by inter-growth of diamond grains; each stratum having a mean thickness of at most 500 microns; the PCD structure defining a working end including a rounded conical apex (22) having a radius of curvature of 1.3 mm to 4 mm.Type: ApplicationFiled: May 9, 2012Publication date: March 27, 2014Inventors: Cornelis Roelof Jonker, David Christian Bowes, Thembinkosi Shabalala, Nedret Can
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Publication number: 20140076640Abstract: A PCD structure comprises a first region (24) and a second region (25) adjacent the first region, the second region being bonded to the first region by intergrowth of diamond grains; the first region comprising a plurality of alternating strata or layers (24c, 24t), each stratum or layer having a thickness in the range of around 5 to 300 microns. The second region (25) comprises a plurality of strata or layers, one or more strata or layers in the second region having a thickness greater than the thicknesses of the individual strata or layers in the first region (24). The alternating layers or strata in the first region comprise first layers or strata alternating with second layers or strata, the first layers or strata being in a state of residual compressive stress and the second layers or strata being in a state of residual tensile stress.Type: ApplicationFiled: May 10, 2012Publication date: March 20, 2014Applicant: Element Six Abraives S.AInventors: Nedret Can, Thembinkosi Shabalala
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Publication number: 20140062163Abstract: A pick tool for degrading asphalt or rock, comprising a PCD element; the PCD element comprising a PCD structure (20) bonded to a cemented carbide support body (30) at an interface; the PCD structure comprising a first region (24) and a second region (25) adjacent the first region, the second region bonded to the first region by intergrowth of diamond grains; the first region (24) comprising a plurality of alternating strata (24c, 24t), each stratum having a thickness in the range of about 30 to 300 microns; the second region comprising a plurality of strata (25a, 25b), one or more strata in the second region (25a) having a thickness greater than the thicknesses of the individual strata in the first region (24c, 24t), wherein the alternating strata in the first region (24) comprise first strata alternating with second strata, the first strata being in a state of residual compressive stress and the second strata being in a state of residual tensile stress.Type: ApplicationFiled: May 9, 2012Publication date: March 6, 2014Inventors: Cornelis Roelof Jonker, David Christian Bowes, Thembinkosi Shabalala, Nedret Can
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Publication number: 20130283706Abstract: A polycrystalline diamond (PCD) material 10 comprising at least 88 volume percent and at most 99 volume percent diamond grains 12, the mean diamond grain contiguity being greater than 60.5 percent. The PCD material 10 is particularly but not exclusively for use in boring into the earth.Type: ApplicationFiled: June 19, 2013Publication date: October 31, 2013Inventors: Kaveshini Naidoo, Thembinkosi Shabalala
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Patent number: 8490721Abstract: A polycrystalline diamond (PCD) material 10 comprising at least 88 volume percent and at most 99 volume percent diamond grains 12, the mean diamond grain contiguity being greater than 60.5 percent. The PCD material 10 is particularly but not exclusively for use in boring into the earth.Type: GrantFiled: June 1, 2010Date of Patent: July 23, 2013Assignee: Element Six Abrasives S.A.Inventors: Kaveshini Naidoo, Thembinkosi Shabalala
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Publication number: 20130000993Abstract: A polycrystalline superhard construction comprises a body of polycrystalline superhard material, and a substrate of hard material bonded thereto along an interface. The body of polycrystalline superhard material comprises a first region abutting the substrate along the interface and a second region bonded to the first region. The second region defines a rake face, a cutting edge, a chamfer and at least a part of a flank face, the cutting edge being defined by an edge of the flank face joined to the chamfer, the chamfer extending between the cutting edge and the rake face. The height of the chamfer in a plane parallel to the plane through which the longitudinal axis of the polycrystalline superhard construction extends is less than the thickness of the second region. The first region comprises a material having coarser grains than the second region. There is also disclosed a method of making the same.Type: ApplicationFiled: June 27, 2012Publication date: January 3, 2013Inventors: Thembinkosi Shabalala, Nedret Can
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Patent number: 8197780Abstract: A method of producing a boron suboxide composite material having improved fracture toughness.Type: GrantFiled: May 4, 2011Date of Patent: June 12, 2012Assignee: Element Six (Production) (Pty) Ltd.Inventors: Geoffrey John Davies, Iakovos Sigalas, Mathias Herrmann, Thembinkosi Shabalala
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Publication number: 20110203187Abstract: A boron suboxide composite material having improved fracture toughness consists of particulate or granular boron suboxide distributed in a binder phase, such as AlxByOz, for example.Type: ApplicationFiled: May 4, 2011Publication date: August 25, 2011Inventors: Geoffrey John Davies, Iakovos Sigalas, Mathias Herrmann, Thembinkosi Shabalala
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Patent number: 7955579Abstract: A boron suboxide composite material having improved fracture toughness consists of particulate or granular boron suboxide distributed in a binder phrase, such as AlxByOz, for example.Type: GrantFiled: September 6, 2006Date of Patent: June 7, 2011Assignee: Element Six (Production) (Pty) Ltd.Inventors: Geoffrey John Davies, Iakovos Sigalas, Mathias Herrmann, Thembinkosi Shabalala
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Publication number: 20100300764Abstract: A polycrystalline diamond (PCD) material 10 comprising at least 88 volume percent and at most 99 volume percent diamond grains 12, the mean diamond grain contiguity being greater than 60.5 percent. The PCD material 10 is particularly but not exclusively for use in boring into the earth.Type: ApplicationFiled: June 1, 2010Publication date: December 2, 2010Inventors: Kaveshini Naidoo, Thembinkosi Shabalala
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Publication number: 20100199573Abstract: The invention is for an ultrahard composite material comprising a diamond phase and a binder phase, the binder phase comprising a ternary carbide of the general formula Mx M?y C wherein; M is at least one metal selected from the group consisting of the transition metals and the rare earth metals, M? is a metal selected from the group consisting of the main group metals or metalloid elements and the transition metals Zn and Cd, x is from 2.5 to 5.0, y is from 0.5 to 3.0 and z is from 0.1 to 1. The invention extends to a diamond abrasive compact comprising such an ultrahard composite material and to a tool comprising such a diamond abrasive compact.Type: ApplicationFiled: August 29, 2008Publication date: August 12, 2010Inventors: Charles Stephan Montross, Thembinkosi Shabalala, Humphrey Sithebe
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Publication number: 20080317654Abstract: A boron suboxide composite material having improved fracture toughness consists of particulate or granular boron suboxide distributed in a binder phrase, such as AlxByOz, for example.Type: ApplicationFiled: September 6, 2006Publication date: December 25, 2008Inventors: Geoffrey John Davies, Iakovos Sigalas, Mathias Herrmann, Thembinkosi Shabalala