Patents by Inventor Theo Standaert

Theo Standaert has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11404311
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: August 2, 2022
    Assignee: International Business Machines Corporation
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Patent number: 11315830
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: April 26, 2022
    Assignee: International Business Machines Corporation
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Publication number: 20210091010
    Abstract: Back-end-of-the line (BEOL) interconnect structures are provided in which an alternative metal such as, for example, a noble metal, is present in a combined via/line opening that is formed in an interconnect dielectric material layer. A surface diffusion dominated reflow anneal is used to reduce the thickness of a noble metal layer outside the combined via/line opening thus reducing or eliminating the burden of polishing the noble metal layer. In some embodiments and after performing the anneal, a lesser noble metal layer can be formed atop the noble metal layer prior to polishing. The use of the lesser noble metal layer may further reduce the burden of polishing the noble metal layer.
    Type: Application
    Filed: December 8, 2020
    Publication date: March 25, 2021
    Inventors: Chih-Chao Yang, Theo Standaert
  • Patent number: 10886225
    Abstract: Back-end-of-the line (BEOL) interconnect structures are provided in which an alternative metal such as, for example, a noble metal, is present in a combined via/line opening that is formed in an interconnect dielectric material layer. A surface diffusion dominated reflow anneal is used to reduce the thickness of a noble metal layer outside the combined via/line opening thus reducing or eliminating the burden of polishing the noble metal layer. In some embodiments and after performing the anneal, a lesser noble metal layer can be formed atop the noble metal layer prior to polishing. The use of the lesser noble metal layer may further reduce the burden of polishing the noble metal layer.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: January 5, 2021
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Theo Standaert
  • Patent number: 10672649
    Abstract: Advanced dual damascene interconnects have been provided in which a metallic seed liner composed of an electrically conductive metal or metal alloy having a first bulk resistivity is located on sidewall surfaces and a bottom wall of a first metallic structure that is present in a via portion of a combined via/line opening that is present in an interconnect dielectric material layer. The first metallic structure is composed of an electrically conductive metal or metal alloy that has a second bulk resistivity that is higher than the first bulk resistivity. In some embodiments, a second metal structure is present on a topmost surface of the first metallic structure. The second metallic structure is composed of an electrically conductive metal or metal alloy that differs from the electrically conductive metal or metal alloy of the first metallic structure.
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: June 2, 2020
    Assignee: International Business Machines Corporation
    Inventors: Chih-Chao Yang, Theo Standaert
  • Patent number: 10672653
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Grant
    Filed: December 18, 2017
    Date of Patent: June 2, 2020
    Assignee: International Business Machines Corporation
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Publication number: 20200152511
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Application
    Filed: January 15, 2020
    Publication date: May 14, 2020
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Publication number: 20200152510
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Application
    Filed: January 15, 2020
    Publication date: May 14, 2020
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Patent number: 10534888
    Abstract: A computer implemented method, a system and a computer readable storage medium configured to conduct the following: determining a reliability parameter of an initial hybrid metallization to determine a determined reliability parameter, comparing the determined reliability parameter to a reliability limit and determining a reliability ratio, determining a performance parameter of the initial hybrid metallization to determine a determined performance parameter, comparing the determined performance parameter to a performance limit and determining a performance ratio, determining a reliability indice from the reliability ratio, determining a performance indice from the performance ratio, determining a reliability score from a combination of the determined reliability parameter and the reliability indice, determining a performance score from a combination of the determined performance parameter and the performance indice, comparing the reliability score to the performance score, selecting a first interconnect and
    Type: Grant
    Filed: January 3, 2018
    Date of Patent: January 14, 2020
    Assignee: International Business Machines Corporation
    Inventors: Baozhen Li, Chih-Chao Yang, Theo Standaert
  • Publication number: 20190273047
    Abstract: Back-end-of-the line (BEOL) interconnect structures are provided in which an alternative metal such as, for example, a noble metal, is present in a combined via/line opening that is formed in an interconnect dielectric material layer. A surface diffusion dominated reflow anneal is used to reduce the thickness of a noble metal layer outside the combined via/line opening thus reducing or eliminating the burden of polishing the noble metal layer. In some embodiments and after performing the anneal, a lesser noble metal layer can be formed atop the noble metal layer prior to polishing. The use of the lesser noble metal layer may further reduce the burden of polishing the noble metal layer.
    Type: Application
    Filed: March 5, 2018
    Publication date: September 5, 2019
    Inventors: Chih-Chao Yang, Theo Standaert
  • Publication number: 20190205496
    Abstract: A computer implemented method, a system and a computer readable storage medium configured to conduct the following: determining a reliability parameter of an initial hybrid metallization to determine a determined reliability parameter, comparing the determined reliability parameter to a reliability limit and determining a reliability ratio, determining a performance parameter of the initial hybrid metallization to determine a determined performance parameter, comparing the determined performance parameter to a performance limit and determining a performance ratio, determining a reliability indice from the reliability ratio, determining a performance indice from the performance ratio, determining a reliability score from a combination of the determined reliability parameter and the reliability indice, determining a performance score from a combination of the determined performance parameter and the performance indice, comparing the reliability score to the performance score, selecting a first interconnect and
    Type: Application
    Filed: January 3, 2018
    Publication date: July 4, 2019
    Inventors: Baozhen Li, Chih-Chao Yang, Theo Standaert
  • Publication number: 20190189508
    Abstract: Techniques are provided to fabricate metal interconnects using liner planarization-free process flows. A sacrificial layer is formed on a dielectric layer, and the sacrificial and dielectric layers are patterned to form an opening in the dielectric layer. A conformal liner layer is deposited, and a metal layer deposited to form a metal interconnect in the opening. An overburden portion of the metal layer is planarized to expose an overburden portion of the liner layer. A first wet etch is performed to selectively remove the overburden portion of the liner layer. A second wet etch process is performed to selectively remove the sacrificial layer, resulting in extended portions of the liner layer and the metal interconnect extending above a surface of the dielectric layer. A dielectric capping layer is formed to cover the sidewall and upper surfaces of the extended portions of the liner layer and the metal interconnect.
    Type: Application
    Filed: December 18, 2017
    Publication date: June 20, 2019
    Inventors: Cornelius Brown Peethala, Kedari Matam, Chih-Chao Yang, Theo Standaert
  • Publication number: 20190139821
    Abstract: Advanced dual damascene interconnects that exhibit controlled via resistance and, in some instances, controlled line resistance are provided. In one embodiment, the structure includes an interconnect level having a combined via/line opening located therein. A diffusion barrier liner is located in at least the via portion of the combined via/line opening. A first metallic structure composed of an electrically conductive metal or metal alloy having a first bulk resistivity is located in at least the via portion of the combined via/line opening. A second metallic structure composed of an electrically conductive metal or metal alloy that has a second bulk resistivity that is higher than the first bulk resistivity is located in at least the line portion of the combined via/line opening. In accordance with the present application, second metallic structure is in direct contact with the first metallic structure.
    Type: Application
    Filed: November 8, 2017
    Publication date: May 9, 2019
    Inventors: Chih-Chao Yang, Theo Standaert
  • Publication number: 20190139820
    Abstract: Advanced dual damascene interconnects have been provided in which a metallic seed liner composed of an electrically conductive metal or metal alloy having a first bulk resistivity is located on sidewall surfaces and a bottom wall of a first metallic structure that is present in a via portion of a combined via/line opening that is present in an interconnect dielectric material layer. The first metallic structure is composed of an electrically conductive metal or metal alloy that has a second bulk resistivity that is higher than the first bulk resistivity. In some embodiments, a second metal structure is present on a topmost surface of the first metallic structure. The second metallic structure is composed of an electrically conductive metal or metal alloy that differs from the electrically conductive metal or metal alloy of the first metallic structure.
    Type: Application
    Filed: November 8, 2017
    Publication date: May 9, 2019
    Inventors: Chih-Chao Yang, Theo Standaert