Patents by Inventor Theodore A. Malott

Theodore A. Malott has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8851028
    Abstract: A cooling system for a fan drive device, particularly for a wet friction clutch. The clutch shaft member is attached to a shaft mounting plate and ATF is circulated through them. The shaft mounting plate is connected in turn to an engine mounting plate which has engine coolant circulated through it at a lower temperature. The shaft mounting plate and engine mounting plates both have passageways for circulation of fluids therein.
    Type: Grant
    Filed: March 2, 2009
    Date of Patent: October 7, 2014
    Assignee: Borg Warner Inc.
    Inventors: Dale M. Pickelman, Jr., Theodore A. Malott, Thomas M. Tembreull
  • Patent number: 8607745
    Abstract: A fan drive system is provided that is hydraulically controlled having an electrical failure mode wherein midrange operation of the fan drive system is maintained. Accordingly, in the failure mode, a fan drive system hydraulic relief valve is not closed thereby ensuring a degree of operation of the fan drive system even during periods of electrical failure.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: December 17, 2013
    Assignee: BorgWarner Inc.
    Inventors: Theodore A. Malott, Jr., Joshua L. Roby
  • Patent number: 8522945
    Abstract: A failsafe system for a heavy-duty multi-speed clutch includes a thermal valve coupled within a clutch pressure tube orifice circuit protecting a clutch pack from heat degradation. When oil temperature of the clutch reaches a level where thermal degradation can occur, the thermal valve allows flow into a clutch piston system at a maximum operating pressure, thereby engaging a clutch drive and cooling the clutch to a safe condition.
    Type: Grant
    Filed: December 22, 2007
    Date of Patent: September 3, 2013
    Assignee: BorgWarner Inc.
    Inventors: Dale M. Pickelman, Theodore A. Malott
  • Patent number: 8474416
    Abstract: A hydraulically controlled fan drive system is provided including a housing containing a hydraulic fluid, a pulley connected to the housing a fan shaft rotatably mounted to the housing by a hydraulically actuated clutch, a piston mounted within a piston housing for actuating the clutch, a pitot tube for delivering pressurized hydraulic fluid from the housing to the piston housing, a valve for controlling the fluid pressure within the piston housing, a shaft rotationally supporting the housing having passages extending through the pulley, a base connected with the shaft connecting the shaft with a structure, the base having coolant inlet and outlet, and an oil cooler connected with the base on a side of said base generally axially opposite of the pulley.
    Type: Grant
    Filed: October 28, 2009
    Date of Patent: July 2, 2013
    Assignee: BorgWarner Inc.
    Inventors: Dale M. Pickelman, Jr., Theodore A. Malott, Christopher D. Reniger
  • Publication number: 20110209676
    Abstract: A fan drive system is provided that is hydraulically controlled having an electrical failure mode wherein midrange operation of the fan drive system is maintained. Accordingly, in the failure mode, a fan drive system hydraulic relief valve is not closed thereby ensuring a degree of operation of the fan drive system even during periods of electrical failure.
    Type: Application
    Filed: October 23, 2009
    Publication date: September 1, 2011
    Applicant: BorgWarnmer Inc.
    Inventors: Theodore A. Malott, JR., Joshua L. Roby
  • Publication number: 20110203539
    Abstract: A hydraulically controlled fan drive system is provided including a housing containing a hydraulic fluid, a pulley connected to the housing a fan shaft rotatably mounted to the housing by a hydraulically actuated clutch, a piston mounted within a piston housing for actuating the clutch, a pitot tube for delivering pressurized hydraulic fluid from the housing to the piston housing, a valve for controlling the fluid pressure within the piston housing, a shaft rotationally supporting the housing having passages extending through the pulley, a base connected with the shaft connecting the shaft with a structure, the base having coolant inlet and outlet, and an oil cooler connected with the base on a side of said base generally axially opposite of the pulley.
    Type: Application
    Filed: October 28, 2009
    Publication date: August 25, 2011
    Applicant: BrogWarner Inc.
    Inventors: Dale M. Pickelman, JR., Theodore A. Malott, Christopher D. Reniger
  • Publication number: 20110088868
    Abstract: A cooling system for a fan drive device, particularly for a wet friction clutch. The dutch shaft member is attached to a shaft mounting piate and ATF is circulated through them. The shaft mounting plate is connected in turn to an engine mounting plate which has engine coolant circulated through it at a lower temperature. The shaft mounting plate and engine mounting plates both have passageways for circulation of fluids therein.
    Type: Application
    Filed: March 2, 2009
    Publication date: April 21, 2011
    Applicant: BORGWARNER INC.
    Inventors: Dale M. Pickelman, Jr., Theodore A. Malott, Thomas M. Tembreull
  • Publication number: 20100089717
    Abstract: A failsafe system for a heavy-duty multi-speed clutch includes a thermal valve coupled within a clutch pressure tube orifice circuit protecting a clutch pack from heat degradation. When oil temperature of the clutch reaches a level where thermal degradation can occur, the thermal valve allows flow into a clutch piston system at a maximum operating pressure, thereby engaging a clutch drive and cooling the clutch to a safe condition.
    Type: Application
    Filed: December 22, 2007
    Publication date: April 15, 2010
    Applicant: BORGWARNER INC.
    Inventors: Dale M. Pickelman, Theodore A. Malott
  • Patent number: 7516827
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152).
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: April 14, 2009
    Assignee: BorgWarner Inc.
    Inventors: Dale M. Pickelman, Jr., Theodore A. Malott, Neil E. Robb, Gary E. Hart
  • Publication number: 20070215431
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152).
    Type: Application
    Filed: February 14, 2007
    Publication date: September 20, 2007
    Applicant: BorgWarner Inc.
    Inventors: Dale Pickelman, Theodore Malott, Neil Robb, Gary Hart
  • Patent number: 7249664
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152). An electrical control circuit (40) having a relief valve assembly (225) coupled to a main controller (176) is used to control the fluid pressure within the pitot tube (152) that controls the engagement of the housing assembly (20).
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: July 31, 2007
    Assignee: BorgWarner Inc.
    Inventors: James E. Ignatovich, Theodore A. Malott, Dale Pickelman
  • Patent number: 7178656
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152).
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: February 20, 2007
    Assignee: BorgWarner Inc.
    Inventors: Dale M. Pickelman, Theodore A. Malott, Neil E. Robb, Gary E. Hart
  • Publication number: 20060201771
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152). An electrical control circuit (40) having a relief valve assembly (225) coupled to a main controller (176) is used to control the fluid pressure within the pitot tube (152) that controls the engagement of the housing assembly (20).
    Type: Application
    Filed: March 14, 2005
    Publication date: September 14, 2006
    Inventors: James Ignatovich, Theodore Malott, Dale Pickelman
  • Patent number: 7047911
    Abstract: A hydraulically controlled fan drive system for controlling the cooling of an engine and having a method of engagement includes a housing assembly containing a hydraulic fluid and an engaging circuit. The engaging circuit includes a pitot tube coupled within the housing assembly that receives at least a portion of the hydraulic fluid as the housing assembly rotates to drive a clutch pack (and coupled fan) via static pressure. A fluid controller having binary control adjusts the static pressure within the pitot tube at a given rotational speed, thereby controlling the engagement of the clutch pack to a fully engaged drive (utilizing friction type engagement), a fully disengaged drive, and at least two partially engaged clutch positions (i.e. partially engaged utilizing a wet viscous type clutch engagement). To control static pressure release, the fluid controller may utilize a dual spool system valving arrangement or a parallel fixed orifice binary control.
    Type: Grant
    Filed: August 27, 2003
    Date of Patent: May 23, 2006
    Assignee: BorgWarner Inc.
    Inventors: Neil E. Robb, James E. Ignatovich, Dale M. Pickelman, Theodore A. Malott, Gary E. Hart
  • Publication number: 20050047567
    Abstract: A method for communicating information to a caller on a telephone network is herein proposed. The method includes the steps of (a) generating a signal suitable for producing an audible dial tone, (b) transmitting the signal to the receiver of a telephone set, when the caller initially takes the receiver off-hook, to thereby produce the audible dial tone, and (c) superimposing an audible information message over the audible dial tone while the audible dial tone is produced. The audible information message may, for example, be a branding-type message that identifies a provider of local telephone service to a caller. The audible information message may be superimposed over the audible dial tone in a whisper-like or low-decibel manner to avoid interfering with modems that operate on a “wait for dial tone” (WFDT) basis.
    Type: Application
    Filed: August 27, 2003
    Publication date: March 3, 2005
    Applicant: BORGWARNER, INC.
    Inventors: Neil Robb, James Ignatovich, Dale Pickelman, Theodore Malott, Gary Hart
  • Publication number: 20050019149
    Abstract: A hydraulically controlled fan drive system (12) having a method of engagement includes a housing assembly (20) containing a hydraulic fluid (48) and an engaging circuit (36). The engaging circuit (36) includes a pitot tube (152) coupled within the housing assembly (20) that receives at least a portion of the hydraulic fluid (48). An engaging circuit (36) engages the housing assembly (20) to a fan shaft (44) in response to supply of the hydraulic fluid (48) from the pitot tube (152).
    Type: Application
    Filed: July 21, 2003
    Publication date: January 27, 2005
    Inventors: Dale Pickelman, Theodore Malott, Neil Robb, Gary Hart
  • Publication number: 20040083609
    Abstract: A two-piece molded fan assembly is produced having overlapping fan blades using an axial draw technique. The two halves are then removed from the mold and coupled together to form the two-piece fan. By molding the fan as two pieces, a fan blade can be produced that wraps around the outside of the housing and overlaps with each other in a quick and easy manner using a simple mold design. The two pieces are formed such that the a portion of each overlapping blade is formed on both halves of the assembly so that the die casting tool can be removed along a central axis defining the fan assembly without contacting the respective portion of the fan blades, therein greatly simplifying the manufacturing techniques.
    Type: Application
    Filed: November 4, 2002
    Publication date: May 6, 2004
    Inventor: Theodore A. Malott
  • Patent number: 4432251
    Abstract: A manual shift transmission having multiple input and output portions is provided with a control having input and output shift rails. A laterally movable control shaft extends axially through cutouts in respective shift rails and carries cams adapted to cooperate with cam follower surfaces on corresponding cutouts to effect rectilinear movement of the shift rails upon rotation of the control shaft. The cams are arranged on the shaft so that the shaft may be positioned to place respective cams in register with the input and output shift rails while all other cams are out of register with the rail cutouts. The shift movement of respective output and input shift rails is overlapped during the rotation of the control shaft to decrease the throw of the shift lever.
    Type: Grant
    Filed: January 29, 1981
    Date of Patent: February 21, 1984
    Assignee: Clark Equipment Company
    Inventor: Theodore A. Malott
  • Patent number: 4391158
    Abstract: A manual shift transmission having multiple input and output portions is provided with a control having input and output shift rails. A laterally movable control shaft extends axially through cutouts in respective shift rails and carries cams adapted to cooperate with cam follower surfaces on corresponding cutouts to effect rectilinear movement of the shift rails upon rotation of the control shaft. The cams are arranged on the shaft so that the shaft may be positioned to place respective cams in register with the input and output shift rails while all other cams are out of register with the rail cutouts. The shift movement of respective output and input shift rails is overlapped during the rotation of the control shaft to decrease the throw of the shift lever. The control shaft is spring biased to provide variable resistance in response to movement of a control lever to enable the operator to determine his position in the shift pattern of the transmission.
    Type: Grant
    Filed: January 29, 1981
    Date of Patent: July 5, 1983
    Assignee: Clark Equipment Company
    Inventors: Theodore A. Malott, Robert W. Wolfe
  • Patent number: 4373403
    Abstract: A manual shift transmission having multiple input and output portions is provided with a control having input and output shift rails. A laterally movable control shaft extends axially through cutouts in respective shift rails and carries cams adapted to cooperate with cam follower surfaces on corresponding cutouts to effect rectilinear movement of the shift rails upon rotation of the control shaft. The cams are arranged on the shaft so that the shaft may be positioned to place respective cams in register with the input and output shift rails while all other cams are out of register with the rail cutouts. The shift movement of respective output and input shift rails is overlapped during the rotation of the control shaft to decrease the throw of the shift lever.
    Type: Grant
    Filed: January 29, 1981
    Date of Patent: February 15, 1983
    Assignee: Clark Equipment Company
    Inventors: Theodore A. Malott, Barry L. Frost