Abstract: A method of coating a metal substrate with a protective metal coating by melting the coating, heating the surface only of the substrate with a high frequency induction heater to the melting temperature of the coating or greater and substantially immediately applying the molten metal coating to the heated substrate prior to penetrate of the heat through the substrate.

Abstract: A pipe coupling including coaxially aligned pipes (24), an internal tubular metal sleeve (20) having opposed ends press-fit into the open ends of the pipes, channel-shaped grooves (28) rolled into an outside diameter of each of the pipes and the sleeve (20), and a U-shaped circular metal housing (40) having leg portions (42) received in the grooves (28), retaining the pipes in coaxial alignment. The method includes press-fitting the opposed ends of the sleeve into the pipes, rolling a channel-shaped groove (28) into the pipes (24) and the sleeve (20), and assembling the legs (42) of the housing (40) in the grooves (28).

Abstract: Method of coating the seam of a welded tube with an adherent metal coating, including applying a nonadherent metal coating to the inside and outside of the welded seam, externally heating the seam area with the seam located in the lower portion of the tube to generally the melting temperature of the coating, then applying a fluid coolant to the external surface to freeze the outer coating while continuing heating to melt the coating on the inner surface and finally quenching. In one preferred embodiment, the tube is heated with an induction heater including a seam coil which first heats the seam area below the melting temperature of the coating and then heated with a full body coil. The coolant may be chilled water or other coolant which is sprayed onto the seam area.

Abstract: The method for coating the seam of a welded tube of this invention includes applying a mixture of the desired protective metal coating in powdered form and a liquid flux over the internal surface of the welded seam with the welded seam located in a lower portion of the tube, then heating the welded seam to the melting temperature of the protective metal coating, melting the metal coating which flows over the seam forming an adherent metallurgical bond. The preferred apparatus includes a wand which extends between the opposed edges of the open seam tube in the welding apparatus and extends axially through the tube to overlie the welded seam spaced from the welding apparatus. The wand includes three conduits transmitting the powdered protective metal coating, liquid flux and nonoxidizing gas to the applicator which includes a nozzle which atomizes and sprays the liquid flux over the internal surface of the seam and which combines with the powdered protective metal coating to form a paste.

Abstract: An improved method of coating the welded seam of a metal tube comprising heating the weld area only of the metal tube to a first temperature which is less than the melting temperature of the protective metal coating, applying the protective metal coating over the seam and heating the entire tube preferably with a full body induction coil to a second temperature which is at least equal to the difference between the first temperature and the melting temperature of the metal coating, such that the temperature of the seam area is heated to a temperature equal to or greater than the melting temperature of the metal coating, whereby the metal coating firmly adheres to the welded seam.