Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

Abstract: A hydrophilic surface pattern on a removal surface of a steam turbine directs surface moisture in at least one predetermined direction to enhance moisture management by enhancing moisture removal or otherwise reducing erosion caused by moisture in the steam turbine. In some embodiments, the removal surface is located on the outer surface of the nozzle wall adjacent an extraction opening. In some embodiments, the removal surface is located on the surface of the bucket and directs moisture toward the turbine rotor. In some embodiments, the removal surface is located on the surface of the turbine casing or the surface of the nozzle and directs moisture toward a drain in the turbine casing. The hydrophilic surface pattern is preferably laser-etched as a nano-scale pattern to create the hydrophilic surface. In some embodiments, the hydrophilic surface pattern creates a superhydrophilic surface.

Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

Abstract: A method of fabricating a near-net shape erosion shield, a method of forming a shielded article, and a near-net shape erosion shield are provided. The method of fabricating a near-net shape erosion shield includes providing a base, positioning an energy source relative to the base, and depositing at least one wear resistant material over the base with an energy beam from the energy source. The at least one wear resistant material deposited on the base forms the near-net shape erosion shield configured to be positioned on a turbine component. The method of forming a shielded article includes removing the base from the near-net shape erosion shield, and securing the near-net shape erosion shield to a turbine component. The near-net shape erosion shield includes a near-net shape erosion-resistant portion configured to be positioned on a turbine component.

Abstract: A hydrophilic surface pattern on a removal surface of a steam turbine directs surface moisture in at least one predetermined direction to enhance moisture management by enhancing moisture removal or otherwise reducing erosion caused by moisture in the steam turbine. In some embodiments, the removal surface is located on the outer surface of the nozzle wall adjacent an extraction opening. In some embodiments, the removal surface is located on the surface of the bucket and directs moisture toward the turbine rotor. In some embodiments, the removal surface is located on the surface of the turbine casing or the surface of the nozzle and directs moisture toward a drain in the turbine casing. The hydrophilic surface pattern is preferably laser-etched as a nano-scale pattern to create the hydrophilic surface. In some embodiments, the hydrophilic surface pattern creates a superhydrophilic surface.

Abstract: The present application provides a component for use with a steam turbine engine. The component may include a metal surface and a superhydrophobic surface pattern formed in the metal surface.

Abstract: A system or method for heat treating a localized area of a component part includes providing a susceptor, shaping the susceptor to conform to the component part, a component part, and a heat source, heating the susceptor by the heat source, and introducing the susceptor to the desired target area of the component part for a controlled or predetermined interval as necessary to achieve a desired metallurgical effect to take place with respect to the desired target area.

Abstract: A method of fabricating a near-net shape erosion shield, a method of forming a shielded article, and a near-net shape erosion shield are provided. The method of fabricating a near-net shape erosion shield includes providing a base, positioning an energy source relative to the base, and depositing at least one wear resistant material over the base with an energy beam from the energy source. The at least one wear resistant material deposited on the base forms the near-net shape erosion shield configured to be positioned on a turbine component. The method of forming a shielded article includes removing the base from the near-net shape erosion shield, and securing the near-net shape erosion shield to a turbine component. The near-net shape erosion shield includes a near-net shape erosion-resistant portion configured to be positioned on a turbine component.

Abstract: A system or method for heat treating a localized area of a component part includes providing a susceptor, shaping the susceptor to conform to the component part, a component part, and a heat source, heating the susceptor by the heat source, and introducing the susceptor to the desired target area of the component part for a controlled or predetermined interval as necessary to achieve a desired metallurgical effect to take place with respect to the desired target area.

Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.