Patents by Inventor Theodoros Panagopoulos

Theodoros Panagopoulos has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240044422
    Abstract: Non-elastomeric, non-polymeric, non-metallic membrane valves for use in high-vacuum applications are disclosed. Such valves are functional even when the fluid-control side of the valve is exposed to a sub-atmospheric pressure field which may generally act to collapse/seal traditional elastomeric membrane valves.
    Type: Application
    Filed: October 18, 2023
    Publication date: February 8, 2024
    Inventors: Mariusch Gregor, Theodoros Panagopoulos, Thorsten Bernd Lill
  • Patent number: 11796085
    Abstract: An apparatus may be provided that includes a substrate having one or more microfluidic valve structures. The valve structures are non-elastomeric, non-polymeric, non-metallic membrane valves for use in high-vacuum application. Such valves are functional even when the fluid-control side of the valve is exposed to a sub-atmospheric pressure field which may generally act to collapse/seal traditional elastomeric membrane valve.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: October 24, 2023
    Assignee: Lam Research Corporation
    Inventors: Mariusch Gregor, Theodoros Panagopoulos, Thorsten Bernd Lill
  • Publication number: 20230260768
    Abstract: Methods, systems, apparatuses, and computer programs are presented for controlling plasma discharge uniformity using magnetic fields. A substrate processing apparatus includes a vacuum chamber with a processing zone for processing a substrate. The apparatus further includes a magnetic field sensor to detect a first signal representing an axial magnetic field and a second signal representing a radial magnetic field associated with the vacuum chamber. The apparatus includes at least two magnetic field sources to generate an axial supplemental magnetic field and a radial supplemental magnetic field through the processing zone of the vacuum chamber. The apparatus includes a magnetic field controller coupled to the magnetic field sensor and the at least two magnetic field sources. The magnetic field controller adjusts at least one characteristic of one or more of the axial supplemental magnetic field and the radial supplemental magnetic field based on the first signal and the second signal.
    Type: Application
    Filed: August 30, 2021
    Publication date: August 17, 2023
    Inventors: Theodoros Panagopoulos, Alexei M. Marakhtanov, Bing Ji, Anthony de la Llera, John P. Holland, Dong Woo Paeng
  • Publication number: 20220293431
    Abstract: Disclosed are apparatuses and methods for performing atomic layer etching. A method may include supporting and thermally floating a substrate in a processing chamber, modifying one or more surface layers of material on the substrate by chemical adsorption, without using a plasma, while the substrate is maintained at a first temperature, and removing the one or more modified surface layers by desorption, without using a plasma, while the substrate is maintained at a second temperature, the first temperature being different than the second temperature. An apparatus may include a processing chamber and support features configured to support and thermally float a substrate in the chamber, a process gas unit configured to flow a first process gas onto the substrate, a substrate heating unit configured to heat the substrate, and a substrate cooling unit configured to actively cool the substrate.
    Type: Application
    Filed: June 2, 2022
    Publication date: September 15, 2022
    Inventors: Theodoros Panagopoulos, Andreas Fischer, Thorsten Lill
  • Publication number: 20220252183
    Abstract: An apparatus may be provided that includes a substrate having one or more microfluidic valve structures. The valve structures are non-elastomeric, non-polymeric, non-metallic membrane valves for use in high-vacuum application. Such valves are functional even when the fluid-control side of the valve is exposed to a sub-atmospheric pressure field which may generally act to collapse/seal traditional elastomeric membrane valve.
    Type: Application
    Filed: July 23, 2020
    Publication date: August 11, 2022
    Inventors: Mariusch Gregor, Theodoros Panagopoulos, Thorsten Bernd Lill
  • Patent number: 11380556
    Abstract: Disclosed are apparatuses and methods for performing atomic layer etching. A method may include supporting and thermally floating a substrate in a processing chamber, modifying one or more surface layers of material on the substrate by chemical adsorption, without using a plasma, while the substrate is maintained at a first temperature, and removing the one or more modified surface layers by desorption, without using a plasma, while the substrate is maintained at a second temperature, the first temperature being different than the second temperature. An apparatus may include a processing chamber and support features configured to support and thermally float a substrate in the chamber, a process gas unit configured to flow a first process gas onto the substrate, a substrate heating unit configured to heat the substrate, and a substrate cooling unit configured to actively cool the substrate.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: July 5, 2022
    Assignee: Lam Research Corporation
    Inventors: Theodoros Panagopoulos, Andreas Fischer, Thorsten Lill
  • Publication number: 20220165546
    Abstract: High aspect ratio features are etched using a plasma etching apparatus that can alternate between accelerating negative ions of reactive species at a low energy and accelerating positive ions of inert gas species at a high energy. The plasma etching apparatus can be divided into at least two regions that separate a plasma-generating space from an ionization space. Negative ions of the reactive species can be generated by electron attachment ionization in the ionization space when a plasma is ignited in the plasma-generating space. Positive ions of the inert gas species can be generated by Penning ionization in the ionization space when the plasma is quenched in the plasma-generating space.
    Type: Application
    Filed: March 6, 2020
    Publication date: May 26, 2022
    Inventors: Thorsten Lill, Ivan L. Berry, III, Theodoros Panagopoulos
  • Patent number: 10257887
    Abstract: A substrate support assembly comprises a ceramic puck comprising a substrate receiving surface, and having embedded therein: (i) an electrode to generate an electrostatic force to retain a substrate placed on the substrate receiving surface; and (ii) a heater to heat the substrate, the heater comprising a plurality of spaced apart heater coils. A compliant layer bonds the ceramic puck to a base, the compliant layer comprising a silicon material. The base comprises a channel to circulate fluid therethrough, the channel having a channel inlet and a channel terminus.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: April 9, 2019
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Alexander Matyushkin, Dan Katz, John Holland, Theodoros Panagopoulos, Michael D. Willwerth
  • Patent number: 10153282
    Abstract: An apparatus for transporting or storing at least one semiconductor wafer in an ultra-high vacuum is provided. A portable vacuum transfer pod is provided comprising an internal wafer storage chamber for storing one or more wafers and a wafer support for supporting at least one wafer within the internal wafer storage chamber. A passively capable vacuum pump capable of passive vacuum pumping is in fluid connection with the internal wafer storage chamber and is mechanically connected to the portable vacuum transfer pod. A shut off valve for opening and closing the fluid connection is between the passively capable vacuum pump and the internal wafer storage chamber.
    Type: Grant
    Filed: August 11, 2017
    Date of Patent: December 11, 2018
    Assignee: Lam Research Corporation
    Inventors: Theodoros Panagopoulos, Richard Gould, Edmundo Reyes, John Boniface, Ivan Berry, Alexander Dulkin, Bart van Schravendijk
  • Publication number: 20180103508
    Abstract: A substrate support assembly comprises a ceramic puck comprising a substrate receiving surface, and having embedded therein: (i) an electrode to generate an electrostatic force to retain a substrate placed on the substrate receiving surface; and (ii) a heater to heat the substrate, the heater comprising a plurality of spaced apart heater coils. A compliant layer bonds the ceramic puck to a base, the compliant layer comprising a silicon material. The base comprises a channel to circulate fluid therethrough, the channel having a channel inlet and a channel terminus.
    Type: Application
    Filed: December 13, 2017
    Publication date: April 12, 2018
    Applicant: APPLIED MATERIALS, INC.
    Inventors: ALEXANDER MATYUSHKIN, DAN KATZ, JOHN HOLLAND, THEODOROS PANAGOPOULOS, MICHAEL D. WILLWERTH
  • Patent number: 9883549
    Abstract: A substrate support assembly comprises a ceramic puck having a substrate receiving surface and an opposing backside surface. The ceramic puck has an electrode and a heater embedded therein. The heater comprises first and second coils that are radially spaced apart. A base of the support assembly comprises a channel to circulate fluid therethrough, the channel comprising an inlet and terminus that are adjacent to one another so that the channel loops back upon itself. A compliant layer bonds the ceramic puck to the base.
    Type: Grant
    Filed: January 16, 2016
    Date of Patent: January 30, 2018
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Alexander Matyushkin, Dan Katz, John Holland, Theodoros Panagopoulos, Michael D. Willwerth
  • Publication number: 20160135252
    Abstract: A substrate support assembly comprises a ceramic puck having a substrate receiving surface and an opposing backside surface. The ceramic puck has an electrode and a heater embedded therein. The heater comprises first and second coils that are radially spaced apart. A base of the support assembly comprises a channel to circulate fluid therethrough, the channel comprising an inlet and terminus that are adjacent to one another so that the channel loops back upon itself. A compliant layer bonds the ceramic puck to the base.
    Type: Application
    Filed: January 16, 2016
    Publication date: May 12, 2016
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Alexander MATYUSHKIN, Dan KATZ, John HOLLAND, Theodoros PANAGOPOULOS, Michael D. WILLWERTH
  • Patent number: 9275887
    Abstract: A substrate processing chamber comprises an electrostatic chuck comprising a ceramic puck having a substrate receiving surface and an opposing backside surface. In one version, the ceramic puck comprises a thickness of less than 7 mm. An electrode is embedded in the ceramic puck to generate an electrostatic force to hold a substrate, and heater coils in the ceramic puck allow independent control of temperatures at different heating zones of the puck. A chiller provides coolant to coolant channels in a base below the ceramic puck. A controller comprises temperature control instruction sets which set the coolant temperature in the chiller in relation prior to ramping up or down of the power levels applied to the heater.
    Type: Grant
    Filed: July 14, 2007
    Date of Patent: March 1, 2016
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Alexander Matyushkin, Dan Katz, John Holland, Theodoros Panagopoulos, Michael D. Willwerth
  • Patent number: 8663391
    Abstract: An electrostatic chuck for receiving a substrate in a substrate processing chamber comprises a ceramic puck having a substrate receiving surface having a plurality of spaced apart mesas, an opposing backside surface, and central and peripheral portions. A plurality of heat transfer gas conduits traverse the ceramic puck and terminate in ports on the substrate receiving surface to provide heat transfer gas to the substrate receiving surface. An electrode is embedded in the ceramic puck to generate an electrostatic force to retain a substrate placed on the substrate receiving surface. A plurality of heater coils are also embedded in the ceramic puck, the heaters being radially spaced apart and concentric to one another.
    Type: Grant
    Filed: July 23, 2012
    Date of Patent: March 4, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Alexander Matyushkin, Dennis Koosau, Theodoros Panagopoulos, John Holland
  • Publication number: 20130256271
    Abstract: Methods and apparatus for controlling plasma in a plasma processing system having at least an inductively coupled plasma (ICP) processing chamber are disclosed. The ICP chamber employs at least a first/center RF coil, a second/edge RF coil disposed concentrically with respect to the first/center RF coil, and a RF coil set having at least a third/mid RF coil disposed concentrically with respect to the first/center RF coil and the second/edge RF coil in a manner such that the third/mid RF coil is disposed in between the first/center RF coil and the second/edge RF coil. During processing, RF currents in the same direction are provided to the first/center RF coil and the second/edge RF coil while RF current in the reverse direction (relative to the direction of the currents provided to the first/center RF coil and the second/edge RF coil) is provided to the third/mid RF coil.
    Type: Application
    Filed: April 3, 2012
    Publication date: October 3, 2013
    Inventors: Theodoros Panagopoulos, John Holland, Alex Paterson
  • Publication number: 20120285619
    Abstract: An electrostatic chuck for receiving a substrate in a substrate processing chamber comprises a ceramic puck having a substrate receiving surface having a plurality of spaced apart mesas, an opposing backside surface, and central and peripheral portions. A plurality of heat transfer gas conduits traverse the ceramic puck and terminate in ports on the substrate receiving surface to provide heat transfer gas to the substrate receiving surface. An electrode is embedded in the ceramic puck to generate an electrostatic force to retain a substrate placed on the substrate receiving surface. A plurality of heater coils are also embedded in the ceramic puck, the heaters being radially spaced apart and concentric to one another.
    Type: Application
    Filed: July 23, 2012
    Publication date: November 15, 2012
    Inventors: Alexander Matyushkin, Dennis Koosau, Theodoros Panagopoulos, John Holland
  • Patent number: 8236133
    Abstract: A gas distribution assembly for the ceiling of a plasma reactor includes a center fed hub and an equal path length distribution gas manifold underlying the center fed hub.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: August 7, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Dan Katz, David Palagashvili, Brian K. Hatcher, Theodoros Panagopoulos, Valentin N. Todorow, Edward P. Hammond, IV, Alexander M. Paterson, Rodolfo P. Belen
  • Patent number: 8226769
    Abstract: An electrostatic chuck for receiving a substrate in a substrate processing chamber comprises a ceramic puck having a substrate receiving surface and an opposing backside surface with a plurality of spaced apart mesas. An electrode is embedded in the ceramic puck to generate an electrostatic force to hold a substrate. Heater coils located at peripheral and central portions of the ceramic puck allow independent control of temperatures of the central and peripheral portions of the ceramic puck. The chuck is supported by a base having a groove with retained air. The chuck and base can also have an overlying edge ring and clamp ring.
    Type: Grant
    Filed: April 26, 2007
    Date of Patent: July 24, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Alexander Matyushkin, Dennis Koosau, Theodoros Panagopoulos, John Holland
  • Patent number: 8075729
    Abstract: A pedestal assembly and method for controlling temperature of a substrate during processing is provided. In one embodiment, the pedestal assembly includes an electrostatic chuck coupled to a metallic base. The electrostatic chuck includes at least one chucking electrode and metallic base includes at least two fluidly isolated conduit loops disposed therein. In another embodiment, the pedestal assembly includes a support member that is coupled to a base by a material layer. The material layer has at least two regions having different coefficients of thermal conductivity. In another embodiment, the support member is an electrostatic chuck. In further embodiments, a pedestal assembly has channels formed between the base and support member for providing cooling gas in proximity to the material layer to further control heat transfer between the support member and the base, thereby controlling the temperature profile of a substrate disposed on the support member.
    Type: Grant
    Filed: October 7, 2005
    Date of Patent: December 13, 2011
    Assignee: Applied Materials, Inc.
    Inventors: John Holland, Theodoros Panagopoulos
  • Patent number: 7838430
    Abstract: A method and apparatus for controlling characteristics of a plasma in a semiconductor substrate processing chamber using a dual frequency RF source is provided. The method comprises supplying a first RF signal to a first electrode disposed in a processing chamber, and supplying a second RF signal to the first electrode, wherein an interaction between the first and second RF signals is used to control at least one characteristic of a plasma formed in the processing chamber.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: November 23, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Dennis S. Grimard, Theodoros Panagopoulos, Daniel J. Hoffman, Michael G. Chafin, Troy S. Detrick, Alexander Paterson, Jingbao Liu, Taeho Shin, Bryan Y. Pu