Abstract: A cementitious composite article incorporating a powder coating on at least one surface is provided. The composite article includes a surface treatment adapted to facilitate application of the powder coating onto the article. The surface treatment can include modifications to surface porosity, surface, and/or application of a sealer to the surface so as to make the cementitious surface more conducive to powder coating. One method of manufacturing the cementitious composite article includes first applying a sealer coating to a surface of a fiber cement substrate, partially curing the substrate to a gel-like state, applying a powder coating to the article, processing the article to a curing device in which the powder coating and sealer coating are co-cured to form a hardened film.

Abstract: A composite building article is configured with one or more subsurface interfacial zones provided to improve the durability of the article. Each subsurface interfacial zone is made of a matrix of fiber cement and radiation curable material. The radiation curable material forms an interlocking network with the fiber cement to provide a interfacial zone against ingress of environmental agents that can degrade the article. The number, configuration and distribution of the subsurface interfacial zones can vary dependent on the desired characteristics of the final product. The subsurface interfacial zones also improves the adhesion between exterior coatings and the substrate as the interfacial zones can be integrally formed with the substrate as well as exterior coating layer.

Abstract: A cementitious composite article incorporating a powder coating on at least one surface is provided. The composite article includes a surface treatment adapted to facilitate application of the powder coating onto the article. The surface treatment can include modifications to surface porosity, surface, and/or application of a sealer to the surface so as to make the cementitious surface more conducive to powder coating. One method of manufacturing the cementitious composite article includes first applying a sealer coating to a surface of a fiber cement substrate, partially curing the substrate to a gel-like state, applying a powder coating to the article, processing the article to a curing device in which the powder coating and sealer coating are co-cured to form a hardened film.

Abstract: A composite building article is configured with one or more subsurface interfacial zones provided to improve the durability of the article. Each subsurface interfacial zone is made of a matrix of fiber cement and radiation curable material. The radiation curable material forms an interlocking network with the fiber cement to provide a interfacial zone against ingress of environmental agents that can degrade the article. The number, configuration and distribution of the subsurface interfacial zones can vary dependent on the desired characteristics of the final product. The subsurface interfacial zones also improves the adhesion between exterior coatings and the substrate as the interfacial zones can be integrally formed with the substrate as well as exterior coating layer.