Abstract: Systems are provided for an electronic drive unit. In one example, the electronic drive unit comprises a cooling passage integrally arranged therein, wherein the cooling passage is sealed via laminations of the stator. The laminations are further shaped to jet oil from the cooling passage onto end-windings.

Abstract: Systems are described for integrating a gearbox and an electric motor in a same housing. In one example, a system may include enclosing a gearbox containing an idler gear configured to drive an accessory gear coupled to a differential.

Abstract: Methods and systems are provided to cool an electric machine. In one embodiment, an electric machine includes a rotor assembly that includes a rotor shaft and a stack of rotor laminations. The rotor assembly further includes one or more nozzles designed to receive pressurized coolant from a rotor shaft coolant passage and deliver the coolant to a set of open coolant channels in the stack of rotor laminations, wherein the set open coolant channels includes outlets that are profiled to direct the coolant towards a groove in a balancing plate that is coupled to the rotor assembly.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric drive unit includes electric motor with a housing with a water jacket arranged therein, a stator that includes a plurality of stator laminations positioned within the housing, and an oil inlet mounted to and extending through the housing. The plurality of stator laminations includes a radial opening that is designed to receive oil from the oil inlet and direct oil to one or more oil ducts that axially extend through at least a portion of the plurality of stator laminations.

Abstract: Methods and systems are provided for an electric machine. In example, an electric machine includes a stator that electromagnetically interacts with a rotor during electric machine operation. The electric machine further includes a first gear coupled to or included in a rotor shaft, a spring assembly coupled to a first side of the rotor and exerting a first axial force on the rotor, and a second gear that meshes with the first gear and exerts a second axial force that is opposite the first axial force, where a magnitude of the second axial force corresponds to a rotor torque.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric motor includes a stator and an inverter power module positioned within a motor housing. The inverter power module forms an interface with a peripheral surface of an outer section of stator laminations of the stator, and the stator laminations include a plurality of cutouts forming axially extending oil ducts.

Abstract: Systems and methods for a sun gear, counter bearing parts, and bearing arrangements. The gear comprising a helical toothing and a first and a second thrust surface which are configured to axially support the sun gear at a first and a second counter thrust surface, respectively, wherein the first and the second thrust surface have a thrust generating geometry that is configured to build up a lubrication fluid film between the first thrust surface and the first counter thrust surface and between the second thrust surface and the second counter thrust surface during rotation of the sun gear. The counter bearing part for axially supporting a sun gear, and to a bearing arrangement for axially supporting a sun gear.

Abstract: Methods and systems for an electric axle assembly are provided herein. The electric axle assembly includes, in one example, an electric machine with a rotor shaft having an output gear thereon. The electric axle assembly further includes a planetary gearset with a carrier coupled to a pair of axle shafts, a first ring gear with external teeth that are rotationally coupled to the output gear; and a sun gear meshing with a plurality of planet gears that rotate on the carrier, where, in the axle assembly, internal teeth of the ring gear are rotationally coupled to the plurality of planet gears, and where, in the axle assembly, the sun gear or the carrier are grounded by a housing of the electric axle assembly.

Abstract: Various methods and systems are provided for a system for cooling an electric motor. The cooling system includes a primary coolant passage through a rotor shaft linked to a plurality of secondary passages though lamination stacks of a rotor configured to receive coolant at a central region of the lamination stacks.

Abstract: Methods and systems are provided to cool an electric machine. In one embodiment, an electric machine includes a rotor assembly that includes a rotor shaft and a stack of rotor laminations. The rotor assembly further includes one or more nozzles designed to receive pressurized coolant from a rotor shaft coolant passage and deliver the coolant to a set of open coolant channels in the stack of rotor laminations, wherein the set open coolant channels includes outlets that are profiled to direct the coolant towards a groove in a balancing plate that is coupled to the rotor assembly.

Abstract: Methods and systems for an electric axle assembly are provided herein. The electric axle assembly includes, in one example, an electric machine with a rotor shaft having an output gear thereon. The electric axle assembly further includes a planetary gearset with a carrier coupled to a pair of axle shafts, a first ring gear with external teeth that are rotationally coupled to the output gear; and a sun gear meshing with a plurality of planet gears that rotate on the carrier, where, in the axle assembly, internal teeth of the ring gear are rotationally coupled to the plurality of planet gears, and where, in the axle assembly, the sun gear or the carrier are grounded by a housing of the electric axle assembly.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric motor includes a stator and an inverter power module positioned within a motor housing. The inverter power module forms an interface with a peripheral surface of an outer section of stator laminations of the stator, and the stator laminations include a plurality of cutouts forming axially extending oil ducts.

Abstract: Methods and systems are provided for integrating a gearbox and an electric motor in a same housing. In one example, a system may include enclosing a gearbox containing an idler gear configured to drive an accessory gear coupled to a differential.

Abstract: Various methods and systems are provided for a system for cooling an electric motor. The cooling system includes a primary coolant passage through a rotor shaft linked to a plurality of secondary passages though lamination stacks of a rotor configured to receive coolant at a central region of the lamination stacks.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric drive unit includes electric motor with a housing with a water jacket arranged therein, a stator that includes a plurality of stator laminations positioned within the housing, and an oil inlet mounted to and extending through the housing. The plurality of stator laminations includes a radial opening that is designed to receive oil from the oil inlet and direct oil to one or more oil ducts that axially extend through at least a portion of the plurality of stator laminations.

Abstract: Methods and systems for an electric axle assembly are provided herein. The electric axle assembly includes, in one example, an electric machine with a rotor shaft having an output gear thereon. The electric axle assembly further includes a planetary gearset with a carrier coupled to a pair of axle shafts, a first ring gear with external teeth that are rotationally coupled to the output gear; and a sun gear meshing with a plurality of planet gears that rotate on the carrier, where, in the axle assembly, internal teeth of the ring gear are rotationally coupled to the plurality of planet gears, and where, in the axle assembly, the sun gear or the carrier are grounded by a housing of the electric axle assembly.

Abstract: Systems are provided for an electronic drive unit. In one example, the electronic drive unit comprises a cooling passage integrally arranged therein, wherein the cooling passage is sealed via laminations of the stator. The laminations are further shaped to jet oil from the cooling passage onto end-windings.

Abstract: Systems and methods for a sun gear, counter bearing parts, and bearing arrangements. The gear comprising a helical toothing and a first and a second thrust surface which are configured to axially support the sun gear at a first and a second counter thrust surface, respectively, wherein the first and the second thrust surface have a thrust generating geometry that is configured to build up a lubrication fluid film between the first thrust surface and the first counter thrust surface and between the second thrust surface and the second counter thrust surface during rotation of the sun gear. The counter bearing part for axially supporting a sun gear, and to a bearing arrangement for axially supporting a sun gear.

Abstract: Methods and systems are provided for integrating a gearbox into an electric motor. In one example, a system may include enclosing a gearbox containing a planetary gear set and a differential within an envelope of a rotor of the electric motor.