Patents by Inventor THOMAS A. GRESZLER

THOMAS A. GRESZLER has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11831001
    Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: November 28, 2023
    Assignee: SAFT AMERICA
    Inventors: Xilin Chen, Frank Cao, Tyler Ruff, Jian Dong, Carine Margez Steinway, Thomas Greszler, Kamen Nechev
  • Patent number: 11804601
    Abstract: Provided is a positive electrode active material for a lithium-ion battery, the positive electrode active material including a blend of a doped lithium manganese iron phosphate (dLMFP) according to the formula: LiMnxFeyM1?x?yPO4, wherein 0.9<x+y<1; and M is one or more selected from the group consisting of Mg, Ca and Ba with one or both of a lithium nickel cobalt manganese oxide (NMC) compound having a Ni content greater than 0.6 relative to a total amount of metals other than Li and a lithium nickel cobalt aluminum oxide (NCA) compound. In particular, provided is a blend at a weight ratio of dLMFP to NMC and/or NCA (i.e., dLMFP:(NMC+NCA)) of >70:<30, such as 75:25, 80:20, 85:15, 90:10, etc.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: October 31, 2023
    Assignee: SAFT AMERICA
    Inventors: Xilin Chen, Saori Tokuoka, Frank Cao, Jian Dong, Carine Margez, Owen Ou, Thomas Greszler
  • Publication number: 20230327111
    Abstract: A lithium-ion secondary battery, including (A) an anode including an anode active material; (B) a cathode including a cathode active material; (C) a separator; and (D) an electrolytic solution, the anode active material including (a1) about 5.0 to about 45.0 wt % natural graphite particles, and (a2) about 95.0 to about 55.0 wt % artificial graphite particles; a size of both the natural and artificial graphite particles (a1), (a2) independently being about 2.0 ?m<D50<about 7.0 ?m; the electrolytic solution containing (d1) an organic solvent, (d2) a charge carrier, and (d3) one or more additive compounds for forming a solid electrolyte interphase (“SEI”) on the anode; and the organic solvent (d1) including about 10.0 to about 95.0 vol % of a linear ester of a C2 to C8 saturated acid; and a total weight of the additive compounds (d3) being about 0.20 to about 6.0 wt %.
    Type: Application
    Filed: April 6, 2022
    Publication date: October 12, 2023
    Applicant: SAFT AMERICA
    Inventors: Saori TOKUOKA, Thomas Greszler, John Havranek, Jian Dong, Xilin Chen, Frank Cao
  • Patent number: 11631866
    Abstract: Provided is pouch battery including an electrode assembly, and a case in which the electrode assembly is sealed and housed; the electrode assembly including a stacked structure of a sheet cathode, a sheet separator, and a sheet anode; the sheet cathode including a positive electrode active material disposed on a current collector; the sheet anode is thin conductive sheet on which lithium metal reversibly deposits on a surface thereof during discharging; the sheet anode being made of a conductive material other than lithium and having a surface substantially free from lithium metal prior to charging the battery. The pouch battery design is flexible and lightweight and provides high power density, making it a suitable replacement for conventional lithium-ion primary batteries and thermal batteries in many applications. Power can be further increased by the application of external compression. Additives and formation conditions can be tailored for forming a solid-electrolyte interface (SEI).
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: April 18, 2023
    Assignee: SAFT AMERICA
    Inventors: Thomas Greszler, Saori Tokuoka
  • Publication number: 20220367842
    Abstract: Pre-lithiation methods using lithium vanadium fluorophosphate (e.g., LiVPO4F and its derivatives) (“LVPF”) as a cathode active material in a lithium-ion secondary battery. The pre-lithiation methods include compensating for an expected loss of active lithium by selecting LVPF having a specific pre-lithiated chemistry (or a blend of LVPF selected to have a specific pre-lithiated chemistry) and selecting a total amount of the pre-lithiated LVPF. The pre-lithiation methods may include initially charging the lithium-ion secondary battery at the lower of the two charge/discharge plateaus of LVPF to release active lithium.
    Type: Application
    Filed: May 13, 2021
    Publication date: November 17, 2022
    Applicant: SAFT AMERICA
    Inventors: Xilin CHEN, Frank CAO, Tyler RUFF, Jian DONG, Carine MARGEZ STEINWAY, Thomas GRESZLER, Kamen NECHEV
  • Patent number: 11302965
    Abstract: Provided are an electrolyte for low temperature operation of lithium titanate electrodes, graphite electrodes, and lithium-ion batteries as well as electrodes and batteries employing the same. The electrolyte contains 1 to 30 vol % of a low molecular weight ester having a molecular weight of less than 105 g/mol and at least one non-fluorinated carbonate. An electrolyte additive may include 0.1 to 10 wt % of fluorinated ethylene carbonate, particularly when used with a graphite anode. Another electrolyte contains a high content of the low molecular weight ester of at least 70 vol %.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: April 12, 2022
    Assignee: SAFT AMERICA
    Inventors: Joong Sun Park, Saori Tokuoka, Carine Margez, Thomas Greszler
  • Publication number: 20210384527
    Abstract: Provided is pouch battery including an electrode assembly, and a case in which the electrode assembly is sealed and housed; the electrode assembly including a stacked structure of a sheet cathode, a sheet separator, and a sheet anode; the sheet cathode including a positive electrode active material disposed on a current collector; the sheet anode is thin conductive sheet on which lithium metal reversibly deposits on a surface thereof during discharging; the sheet anode being made of a conductive material other than lithium and having a surface substantially free from lithium metal prior to charging the battery. The pouch battery design is flexible and lightweight and provides high power density, making it a suitable replacement for conventional lithium-ion primary batteries and thermal batteries in many applications. Power can be further increased by the application of external compression. Additives and formation conditions can be tailored for forming a solid-electrolyte interface (SEI).
    Type: Application
    Filed: June 8, 2020
    Publication date: December 9, 2021
    Applicant: SAFT AMERICA
    Inventors: Thomas GRESZLER, Saori TOKUOKA
  • Publication number: 20210135173
    Abstract: Provided are battery modules having two different types electrochemistry connected in series, which includes a plurality of a first cell, wherein the first cell includes an anode active material of graphite, Si, SiOx, or a blend thereof as a main component (“a GSi cell”), and at least one of a second cell, wherein the second cell includes an anode active material of a lithium titanate oxide or titanate oxide able to be lithiated as a main component (“a LTO cell”). Also provided are battery systems that include a plurality of the battery modules.
    Type: Application
    Filed: October 30, 2019
    Publication date: May 6, 2021
    Applicant: SAFT AMERICA
    Inventors: Saori TOKUOKA, Thomas GRESZLER, James G. SNYDER
  • Publication number: 20210083289
    Abstract: Provided is a positive electrode active material for a lithium-ion battery, the positive electrode active material including a blend of a doped lithium manganese iron phosphate (dLMFP) according to the formula: LiMnxFeyM1?x?yPO4, wherein 0.9<x+y<1; and M is one or more selected from the group consisting of Mg, Ca and Ba with one or both of a lithium nickel cobalt manganese oxide (NMC) compound having a Ni content greater than 0.6 relative to a total amount of metals other than Li and a lithium nickel cobalt aluminum oxide (NCA) compound. In particular, provided is a blend at a weight ratio of dLMFP to NMC and/or NCA (i.e., dLMFP:(NMC+NCA)) of >70:<30, such as 75:25, 80:20, 85:15, 90:10, etc.
    Type: Application
    Filed: September 12, 2019
    Publication date: March 18, 2021
    Applicant: SAFT AMERICA
    Inventors: Xilin CHEN, Saori TOKUOKA, Frank CAO, Jian DONG, Carine MARGEZ, Owen OU, Thomas GRESZLER
  • Publication number: 20200259215
    Abstract: Provided are an electrolyte for low temperature operation of lithium titanate electrodes, graphite electrodes, and lithium-ion batteries as well as electrodes and batteries employing the same. The electrolyte contains 1 to 30 vol % of a low molecular weight ester having a molecular weight of less than 105 g/mol and at least one non-fluorinated carbonate. An electrolyte additive may include 0.1 to 10 wt % of fluorinated ethylene carbonate, particularly when used with a graphite anode. Another electrolyte contains a high content of the low molecular weight ester of at least 70 vol %.
    Type: Application
    Filed: February 7, 2019
    Publication date: August 13, 2020
    Applicant: SAFT AMERICA
    Inventors: Joong Sun PARK, Saori TOKUOKA, Carine MARGEZ, Thomas GRESZLER
  • Publication number: 20190006667
    Abstract: A Low Earth Orbit (LEO) satellite has 95 to 105 minutes orbit time with only 60-65 minutes available for recharging. Due to the low charge capability of a Li-ion graphite cell, depth of discharge is limited for this application. The cell of the invention using a lithiated titanate oxide or a titanate oxide able to be lithiated in the negative electrode allows increase of depth of discharge. Increasing charge rate without amplifying capacity loss per cycle allows improvement of useful specific energy per cycle. Depth of discharge values up to 70-80% can be envisioned. Even if the cell exhibits low specific energy, the LEO application is a specific case where useful energy per cycle can be optimized to 70 to 80 Wh/kg.
    Type: Application
    Filed: December 18, 2015
    Publication date: January 3, 2019
    Applicant: SAFT
    Inventors: Kamen NECHEV, Yannick BORTHOMIEU, Chengsong MA, Thomas GRESZLER, Cecile TESSIER
  • Patent number: 9368816
    Abstract: A fuel cell system including a fuel cell stack having a plurality of fuel cells, each of the fuel cells including an electrolyte membrane disposed between an anode and a cathode, an anode supply manifold in fluid communication with the anodes of the fuel cells, the anode supply manifold providing fluid communication between a source of hydrogen and the anodes, an anode exhaust manifold in fluid communication with the anodes of the fuel cells, and a fan in fluid communication with the anodes of the fuel cells, wherein the fan controls a flow of fluid through the anodes of the fuel cells after the fuel cell system is shutdown.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: June 14, 2016
    Assignee: GM Global Technology Operations LLC
    Inventors: Thomas A. Greszler, Gary M. Robb, John P. Salvador, Balasubramanian Lakshmanan, Hubert Gasteiger
  • Publication number: 20150333371
    Abstract: A lithium-ion battery including a negative electrode (anode) containing lithium titanate oxide (Li4Ti5O12) (LTO) as an active material and a stable interface layer disposed on a surface of the electrode; a positive electrode (cathode); an electrolyte containing a solvent and an impedance growth reducing additive; and a separator disposed between the electrodes. The LTO-based cell with the stable interface layer on the negative electrode is formed by holding the potential of the negative electrode below the reduction potential of the impedance growth reducing additive for a sufficient length of time during a first formation cycle. The stable interface layer on the negative electrode mitigates impedance growth on the positive electrode over cycle life. When the impedance growth reducing additive is fluoroethylene carbonate (C3H3FO3), the stable interface layer includes a LiF deposit.
    Type: Application
    Filed: May 13, 2015
    Publication date: November 19, 2015
    Applicant: SAFT GROUPE SA
    Inventors: Yee Yvonne CHEN, Thomas GRESZLER, Bridget DEVENEY
  • Patent number: 8993185
    Abstract: A system and method for determining a maximum average cell voltage set-point for fuel cells in a fuel cell stack that considers oxidation of the catalyst in the fuel cells. The method includes determining the average cell voltage, the stack current density (I) and an internal resistance (R) of membranes in the fuel cells to calculate an IR corrected average cell voltage. The IR corrected average cell voltage is then used to determine the oxidation state of the catalyst particles using, for example, an empirical model. The oxidation state of the particles is then used to calculate the maximum average cell voltage set-point of the fuel cells, which is used to set the minimum power requested from the fuel cell stack.
    Type: Grant
    Filed: January 3, 2014
    Date of Patent: March 31, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: John P. Salvador, Thomas A. Greszler, Brian A. Litteer
  • Publication number: 20140120441
    Abstract: A system and method for determining a maximum average cell voltage set-point for fuel cells in a fuel cell stack that considers oxidation of the catalyst in the fuel cells. The method includes determining the average cell voltage, the stack current density (I) and an internal resistance (R) of membranes in the fuel cells to calculate an IR corrected average cell voltage. The IR corrected average cell voltage is then used to determine the oxidation state of the catalyst particles using, for example, an empirical model. The oxidation state of the particles is then used to calculate the maximum average cell voltage set-point of the fuel cells, which is used to set the minimum power requested from the fuel cell stack.
    Type: Application
    Filed: January 3, 2014
    Publication date: May 1, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: John P. Salvador, Thomas A. Greszler, Brian A. Litteer
  • Patent number: 8647785
    Abstract: A system and method for determining a maximum average cell voltage set-point for fuel cells in a fuel cell stack that considers oxidation of the catalyst in the fuel cells. The method includes determining the average cell voltage, the stack current density (I) and an internal resistance (R) of membranes in the fuel cells to calculate an IR corrected average cell voltage. The IR corrected average cell voltage is then used to determine the oxidation state of the catalyst particles using, for example, an empirical model. The oxidation state of the particles is then used to calculate the maximum average cell voltage set-point of the fuel cells, which is used to set the minimum power requested from the fuel cell stack.
    Type: Grant
    Filed: May 13, 2011
    Date of Patent: February 11, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: John P. Salvador, Thomas A. Greszler, Brian A. Litteer
  • Publication number: 20140038073
    Abstract: A fuel cell system including a fuel cell stack having a plurality of fuel cells, each of the fuel cells including an electrolyte membrane disposed between an anode and a cathode, an anode supply manifold in fluid communication with the anodes of the fuel cells, the anode supply manifold providing fluid communication between a source of hydrogen and the anodes, an anode exhaust manifold in fluid communication with the anodes of the fuel cells, and a fan in fluid communication with the anodes of the fuel cells, wherein the fan controls a flow of fluid through the anodes of the fuel cells after the fuel cell system is shutdown.
    Type: Application
    Filed: October 10, 2013
    Publication date: February 6, 2014
    Applicant: GM Global Technology Operations LLC
    Inventors: Thomas A. Greszler, Gary M. Robb, John P. Salvador, Balasubramanian Lakshmanan, Hubert Gasteiger
  • Patent number: 8609775
    Abstract: An ink composition for forming a fuel cell electrode, and in particular, a fuel cell cathode layer is provided. The ink composition includes a first protogenic group-containing ionomer having an equivalent weight less than 800, an optional second protogenic group-containing ionomer having an equivalent weight greater than 800, and a catalyst composition. Electrode layers formed from the ink composition are also provided.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: December 17, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Bradley M. Houghtaling, Thomas A. Greszler, Timothy J. Fuller
  • Patent number: 8580445
    Abstract: A fuel cell system including a fuel cell stack having a plurality of fuel cells, each of the fuel cells including an electrolyte membrane disposed between an anode and a cathode, an anode supply manifold in fluid communication with the anodes of the fuel cells, the anode supply manifold providing fluid communication between a source of hydrogen and the anodes, an anode exhaust manifold in fluid communication with the anodes of the fuel cells, and a fan in fluid communication with the anodes of the fuel cells, wherein the fan controls a flow of fluid through the anodes of the fuel cells after the fuel cell system is shutdown.
    Type: Grant
    Filed: December 4, 2008
    Date of Patent: November 12, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Thomas A. Greszler, Gary M. Robb, John P. Salvador, Balasubramanian Lakshmanan, Hubert Gasteiger
  • Publication number: 20130142946
    Abstract: An ink composition for forming a fuel cell electrode, and in particular, a fuel cell cathode layer is provided. The ink composition includes a first protogenic group-containing ionomer having an equivalent weight less than 800, an optional second protogenic group-containing ionomer having an equivalent weight greater than 800, and a catalyst composition. Electrode layers formed from the ink composition are also provided.
    Type: Application
    Filed: December 6, 2011
    Publication date: June 6, 2013
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Bradley M. Houghtaling, Thomas A. Greszler, Timothy J. Fuller