Abstract: An automatic stack feeder having a moveable stack or product guide is disclosed. The automatic stack feeder may be configured to receive a stack of articles and a container enclosing a stack of articles. To ensure the stack of articles is properly supported following unloading from the container, the stack guide is moveable between a first and a second position, wherein the stack guide is in contact with the stack of articles while in the first position, and not in contact with the stack when in the second position.

Abstract: Embodiments of a system and method for singulating articles in an automatic stack feeder are disclosed. The automatic stack feeder may comprise a pressure sensor on a perforated drive belt assembly configured to sense the pressure exerted by a stack of articles. The sensed pressure may be used to control various portions of the automatic stack feeder, such as a belt or a paddle.

Abstract: An automatic stack feeder having a moveable stack or product guide is disclosed. The automatic stack feeder may be configured to receive a stack of articles and a container enclosing a stack of articles. To ensure the stack of articles is properly supported following unloading from the container, the stack guide is moveable between a first and a second position, wherein the stack guide is in contact with the stack of articles while in the first position, and not in contact with the stack when in the second position.

Abstract: Embodiments of a system and method for singulating articles in an automatic stack feeder are disclosed. The automatic stack feeder may comprise a pressure sensor on a perforated drive belt assembly configured to sense the pressure exerted by a stack of articles. The sensed pressure may be used to control various portions of the automatic stack feeder, such as a belt or a paddle.

Abstract: A transportable system for dispensing and boxing items is mounted to and enclosed by a truck. The system comprises at least two dispensing carts. Each cart includes a body, a set of wheels disposed on a bottom surface of the body, a set of bearings disposed on the top surface of the body, and an outlet defined by the body. At least one of the at least two dispensing carts is adapted to store a first set of items vertically and dispense the first set of items using an unpowered escapement and at least another one of the dispensing carts is adapted to store items horizontally. The system further comprises a box dispenser configured to dispense boxes and a conveyor system disposed beneath the outlets of the at least two dispensing carts. The conveyor system defines a continuous path for boxes from the box dispenser to an end location.

Abstract: Embodiments of a system and method for shingulating, singulating, and synchronizing articles in an article feeder system are disclosed. The article feeder system may include a shingulating device configured to receive a stack of articles and to produce a positively lapped stack of articles, a plurality of picking devices configured to pick one or more articles from the positively lapped stack of articles and to produce one or more singulated articles, and one or more synchronization devices configured to deliver the one or more singulated articles to one or more sorter windows.

Abstract: A device for reducing rotation of an article during singulation of a stack of articles is disclosed. The device may include a torsion element, a rotatable member configured to rotate about an elongated axis of the torsion element between a first position and a second position, and a revolving member coupled to the rotatable member. An outer surface of the revolving member contacts a drive belt in the first position and an article in the second position. The torsion element exerts torque on the rotatable member when it moves from the first position towards the second position. The torque causes the outer surface of the revolving member to apply a frictional force to the article, thereby minimizing rotation of the article. Systems and methods of singulating articles are also disclosed.

Abstract: A transportable system for dispensing and boxing items is mounted to and enclosed by a truck. The system comprises at least two dispensing carts. Each cart includes a body, a set of wheels disposed on a bottom surface of the body, a set of bearings disposed on the top surface of the body, and an outlet defined by the body. At least one of the at least two dispensing carts is adapted to store a first set of items vertically and dispense the first set of items using an unpowered escapement and at least another one of the dispensing carts is adapted to store items horizontally. The system further comprises a box dispenser configured to dispense boxes and a conveyor system disposed beneath the outlets of the at least two dispensing carts. The conveyor system defines a continuous path for boxes from the box dispenser to an end location.

Abstract: Embodiments of a system and method for shingulating, singulating, and synchronizing articles in an article feeder system are disclosed. The article feeder system may include a shingulating device configured to receive a stack of articles and to produce a positively lapped stack of articles, a plurality of picking devices configured to pick one or more articles from the positively lapped stack of articles and to produce one or more singulated articles, and one or more synchronization devices configured to deliver the one or more singulated articles to one or more sorter windows.

Abstract: A device for reducing rotation of an article during singulation of a stack of articles is disclosed. The device may include a torsion element, a rotatable member configured to rotate about an elongated axis of the torsion element between a first position and a second position, and a revolving member coupled to the rotatable member. An outer surface of the revolving member contacts a drive belt in the first position and an article in the second position. The torsion element exerts torque on the rotatable member when it moves from the first position towards the second position. The torque causes the outer surface of the revolving member to apply a frictional force to the article, thereby minimizing rotation of the article. Systems and methods of singulating articles are also disclosed.

Abstract: Embodiments of a system and method for singulating articles in an automatic stack feeder are disclosed. The automatic stack feeder may comprise a pressure sensor on a perforated drive belt assembly configured to sense the pressure exerted by a stack of articles. The sensed pressure may be used to control various portions of the automatic stack feeder, such as a belt or a paddle.

Abstract: A device for reducing rotation of an article during singulation of a stack of articles is disclosed. The device may include a torsion element, a rotatable member configured to rotate about an elongated axis of the torsion element between a first position and a second position, and a revolving member coupled to the rotatable member. An outer surface of the revolving member contacts a drive belt in the first position and an article in the second position. The torsion element exerts torque on the rotatable member when it moves from the first position towards the second position. The torque causes the outer surface of the revolving member to apply a frictional force to the article, thereby minimizing rotation of the article. Systems and methods of singulating articles are also disclosed.

Abstract: A mail doubles detection and correction system for a mail processing system with a feeder includes a mail support configured to support at least two mail pieces in a detection space downstream of the feeder, a pair of vacuum belt assemblies disposed on opposite sides of the detection space, and one or more sensors positioned about the detection space to detect a position of one or more mail pieces in the detection space. Each vacuum belt assembly includes a vacuum port facing the detection space and a perforated belt movable across the vacuum port in a mail transport direction. The system detects a mail double when the sensors indicate that more than one mail piece is disposed in the detection space and corrects the situation by moving one of the belts and holding the other belt stationary to advance only one of the mail pieces, and subsequently moving both of the belts to advance the remaining mail piece.

Abstract: A mail doubles detection and correction system for a mail processing system with a feeder includes a mail support configured to support at least two mail pieces in a detection space downstream of the feeder, a pair of vacuum belt assemblies disposed on opposite sides of the detection space, and one or more sensors positioned about the detection space to detect a position of one or more mail pieces in the detection space. Each vacuum belt assembly includes a vacuum port facing the detection space and a perforated belt movable across the vacuum port in a mail transport direction. The system detects a mail double when the sensors indicate that more than one mail piece is disposed in the detection space and corrects the situation by moving one of the belts and holding the other belt stationary to advance only one of the mail pieces, and subsequently moving both of the belts to advance the remaining mail piece.

Abstract: A method and system for transferring flats mail from palletized bundles into a flats sorting system. The bundles are loaded into a system in which they are scanned for delivery zone information. The bundles are transported to a tray loading station based on delivery zone. The flats mail is unbundled and placed into system trays at the tray loading stations. The system trays are then transported to a flats sorting system.

Abstract: The present invention relates to a tray transfer system (TTS). This system is designed to automatically transfer trays of mail between dollies and conveyor belts. The TTS is an efficient method for shipping, moving, storing, loading, and unloading mail trays. It allows mail-processing centers to physically and temporally separate the process of sorting mail and the process of moving mail into automation compatible trays (ACT).

Abstract: In some embodiments, a system for automated loading of a side-by-side stack of thin objects to a feeder is provided. The system can include, e.g.: a) a transporter having a transport surface upon which a side-by-side stack of thin objects can be conveyed; b) a carrier, configured to carry a side-by-side stack of thin objects, over the transport surface; c) a pusher over the transport surface; d) the pusher and the carrier being movable relative to one another between a first position in which the pusher is inside the carrier behind a side-by-side stack of thin objects on the carrier and a second position in which the pusher is laterally displaced from the carrier, such that the side-by-side stack of thin objects on the carrier is laterally slid off of the carrier by the pusher.

Abstract: Preferred embodiments pertain to a carrier for carrying side-by-side stacked mail. The carrier preferably includes: a floor upon which side-by-side stacked mail can be supported; a rear wall having spaces configured to receive a pusher inserted behind side-by-side stacked mail in the carrier; and a front wall movably mounted between a side-by-side stacked mail retaining position and a side-by-side stacked mail releasing position in which stacked mail can slide with respect to the floor and past the stacked mail retaining position.

Abstract: In some embodiments, a system and/or method includes pre-processing objects (such as, e.g., mail or other thin-objects) that are delivered to an object feeder. Various embodiments disclosed herein can have various advantages, such as enhancing processing, improving ergonomics and/or other advantages.

Abstract: In some embodiments, a system for automated loading of a side-by-side stack of thin objects to a feeder is provided. The system can include, e.g.: a) a transporter having a transport surface upon which a side-by-side stack of thin objects can be conveyed; b) a carrier, configured to carry a side-by-side stack of thin objects, over the transport surface; c) a pusher over the transport surface; d) the pusher and the carrier being movable relative to one another between a first position in which the pusher is inside the carrier behind a side-by-side stack of thin objects on the carrier and a second position in which the pusher is laterally displaced from the carrier, such that the side-by-side stack of thin objects on the carrier is laterally slid off of the carrier by the pusher.