Patents by Inventor Thomas A. Whitaker

Thomas A. Whitaker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080237191
    Abstract: A strain relief mechanism is provided for an accessory for an electrical switching apparatus, such as a circuit breaker. The accessory includes an enclosure having a first end with an aperture, a second end disposed opposite and distal from the first end, and a number of electrical conductors, such as wires, extending through the aperture and outwardly from the first end of the accessory enclosure. The strain relief mechanism includes a support extending outwardly from the first end of the enclosure, and being proximate the aperture and the number of electrical conductors extending therethrough. A fastening mechanism, such as a wire tie, wraps around the electrical conductors and the support in order to secure the number of electrical conductors to the support and resist undesired movement thereof. First and second portions of the enclosure are fastened together without a plurality of separate fasteners.
    Type: Application
    Filed: March 28, 2007
    Publication date: October 2, 2008
    Inventors: Erik R. Bogdon, Thomas A. Whitaker
  • Publication number: 20080237006
    Abstract: An accessory assembly is provided for an electrical switching apparatus, such as a circuit breaker. The circuit breaker includes a housing. The accessory assembly includes at least one accessory and a mounting member structured to mount such accessory within the housing of the circuit breaker. The mounting member includes at least one mounting portion. Such mounting portion receives and secures a corresponding one of the at least one accessory, without a number of separate fasteners. The corresponding accessory is removable from such mounting portion, without a number of separate tools. The at least one mounting portion may be a first mounting portion and a second mounting portion, and the at least one accessory may be a plurality of primary accessories coupled to the first mounting portion, and a number of secondary accessories coupled to the second mounting portion.
    Type: Application
    Filed: March 28, 2007
    Publication date: October 2, 2008
    Inventors: Erik R. Bogdon, Thomas A. Whitaker, James M. Smeltzer, Robert S. Estok
  • Publication number: 20080237193
    Abstract: An electrical conductor mount is provided for an accessory including a number of electrical conductors and an actuator. The electrical conductor mount includes an accessory enclosure from which or to which the electrical conductors extend. A mounting element is disposed on the enclosure proximate the electrical conductors external to the accessory enclosure. The mounting element includes a receiving portion structured to receive the electrical conductors, and a retaining portion retains the electrical conductors within the receiving portion. The mounting element mounts the electrical conductors in a position in which they do not obstruct operation of the actuator. The mounting element may be a resilient hook including a first end disposed on the enclosure of an accessory module. The retaining portion may be a hook disposed on the second end of the resilient hook.
    Type: Application
    Filed: March 28, 2007
    Publication date: October 2, 2008
    Inventors: Erik R. Bogdon, Thomas A. Whitaker
  • Publication number: 20080206543
    Abstract: A protective jacketing-insulation composite structure and method is provided for inhibiting the corrosion of a pipeline. The method includes forming a porous-insulation into an elongated-arcuate-shape, applying a sodium silicate solution layer to the insulation and at least partially within the pores thereof, permitting the sodium silicate solution layer to set to a threshold amount, adhering an outer facing to the sodium silicate solution layer after the permitting step is accomplished, installing the insulation and facing to the outer surface of a pipeline, and sealing any exposed edges or seams that may exist between multiple installed products. A structure such as made from this method can have a release layer and contact adhesive.
    Type: Application
    Filed: November 12, 2007
    Publication date: August 28, 2008
    Applicant: Industrial Insulation Group
    Inventors: Thomas Whitaker, Kevin J. MacKinnon
  • Patent number: 7385153
    Abstract: A trip bar is provided for an electrical switching apparatus, such as a circuit breaker. The circuit breaker includes a housing, an operating mechanism, and a number of accessories installable within the housing. At least one of the accessories has an actuator, such as a stem. The trip bar includes an elongated pivot member having a first end pivotably coupled to the operating mechanism, a second end disposed opposite and distal from the first end, and at least one protrusion extending outwardly from the elongated pivot member between the first and second ends. Such protrusion is actuatable by the stem to pivot the elongated pivot member. A deflecting mechanism, such as a cam surface, is disposed at or about the second end of the elongated pivot member. When such one of the accessories is being installed within the housing, the stem deflects the cam surface to facilitate insertion.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: June 10, 2008
    Assignee: Eaton Corporation
    Inventors: Erik R. Bogdon, Thomas A. Whitaker, Joseph B. Humbert, Ronald W. Brand
  • Publication number: 20060207184
    Abstract: An assembly for coupling a sliding door to a track is disclosed generally comprising a support member, which has a channel in which an upper portion of the panel is disposed, that is connected to an engagement device, such as a wheel, adapted to engage the track. The engagement device is fastened to the support member at a point adjacent to the upper portion of panel in order to minimize the vertical space required. In some embodiments, the panel has a gap in the upper portion, and the engagement device is fastened to the support member via a fastener that extends through the support member and the gap in the panel. In certain embodiments, the support member is a shoe with first and second sidewalls. In some of these embodiments, the fastener extends through the engagement device and into the first sidewall adjacent the panel.
    Type: Application
    Filed: March 1, 2005
    Publication date: September 21, 2006
    Inventor: Thomas Whitaker
  • Patent number: 7095302
    Abstract: A rotating display device displays a value in a variable viewing orientation. The value is received from an electrical apparatus, such as a circuit breaker, having a first port. The rotating display device includes a housing having a first side and a second side, a display disposed on the first side of the housing, a rotating assembly disposed on the second side, and a second port for receiving the value from the first port of the electrical apparatus. The second port communicates with the display and is coupled to the rotating assembly in order to permit the display to rotate. The rotating assembly permits the rotating display device to rotate in the plane of the surface of the circuit breaker on which it is mounted, thereby permitting the display to be quickly and accurately viewed and interpreted regardless of the orientation of the surface to which it is coupled.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: August 22, 2006
    Assignee: Eaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, Harry J. Carlino, Todd M. Shaak
  • Patent number: 6970059
    Abstract: A circuit breaker includes a housing having first and second openings, with stationary and movable separable contacts disposed therein. An operating mechanism is disposed in the housing, is coupled to the separable contacts and is structured to move those contacts between open and closed positions. A trip mechanism is disposed in the housing and cooperates with the operating mechanism to trip open the separable contacts. A slot motor assembly is disposed about the separable contacts and has upper and lower slot motor portions. The upper slot motor portion is disposed above the movable contact and the lower slot motor portion is disposed below the stationary contact. The upper slot motor portion includes a rigid, laminated steel member having a general U-shape, with a bight portion, and first and second legs. The first and second legs engage the housing at the respective first and second openings.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: November 29, 2005
    Assignee: Eaton Corporation
    Inventors: Robert W. Mueller, Thomas A. Whitaker
  • Publication number: 20050258921
    Abstract: A rotating display device displays a value in a variable viewing orientation. The value is received from an electrical apparatus, such as a circuit breaker, having a first port. The rotating display device includes a housing having a first side and a second side, a display disposed on the first side of the housing, a rotating assembly disposed on the second side, and a second port for receiving the value from the first port of the electrical apparatus. The second port communicates with the display and is coupled to the rotating assembly in order to permit the display to rotate. The rotating assembly permits the rotating display device to rotate in the plane of the surface of the circuit breaker on which it is mounted, thereby permitting the display to be quickly and accurately viewed and interpreted regardless of the orientation of the surface to which it is coupled.
    Type: Application
    Filed: May 24, 2004
    Publication date: November 24, 2005
    Inventors: Michael Puskar, Thomas Whitaker, Harry Carlino, Todd Shaak
  • Patent number: 6966109
    Abstract: A method attaches a center conductor to one or both of a load end conductor and a line end conductor. The center conductor has two cylindrical projections. The load end conductor and the line end conductor both have a non-circular opening, such as a square opening. One of the cylindrical projections of the center conductor is passed through the non-circular opening of the load end conductor. The cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the load end conductor together. The other of the cylindrical projections of the center conductor is passed through the non-circular opening of the line end conductor. The load and line end conductors are aligned and the other cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the line end conductor together.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: November 22, 2005
    Assignee: Eaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, William M. Randal, Roger W. Helms
  • Patent number: 6921873
    Abstract: A circuit breaker trip unit includes a housing and a rotary plunger pivotally mounted within the housing. The rotary plunger has an on position and a tripped position. A portion of the rotary plunger is pivoted outside of the housing in the tripped position. A trip bar is pivotally mounted within the housing and includes a first tab latching the rotary plunger in the first position and releasing the rotary plunger from the first position. The trip bar also includes a second tab. A trip actuator includes a solenoid and a rotary trip lever engaging the second tab of the trip bar, in order to pivot the trip bar and release the rotary plunger from the on position. A spring biases the trip bar, in order that the first tab latches the rotary plunger in the on position. A pair of springs biases the rotary plunger to the tripped position.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: July 26, 2005
    Assignee: Eaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, William M. Randal
  • Publication number: 20050128033
    Abstract: A circuit breaker includes a housing having first and second openings, with stationary and movable separable contacts disposed therein. An operating mechanism is disposed in the housing, is coupled to the separable contacts and is structured to move those contacts between open and closed positions. A trip mechanism is disposed in the housing and cooperates with the operating mechanism to trip open the separable contacts. A slot motor assembly is disposed about the separable contacts and has upper and lower slot motor portions. The upper slot motor portion is disposed above the movable contact and the lower slot motor portion is disposed below the stationary contact. The upper slot motor portion includes a rigid, laminated steel member having a general U-shape, with a bight portion, and first and second legs. The first and second legs engage the housing at the respective first and second openings.
    Type: Application
    Filed: December 11, 2003
    Publication date: June 16, 2005
    Inventors: Robert Mueller, Thomas Whitaker
  • Patent number: 6853279
    Abstract: A trip unit includes a housing, a rotary plunger mounted in the housing and a pivotal trip bar also mounted therein. The trip bar latches the plunger in an on position, releases the plunger to a tripped position and re-latches the plunger. A set of springs biases the plunger to the tripped position. A rotary trip lever is pivotally mounted in the housing. A trip solenoid includes a linear plunger, which resets the solenoid when retracted, and which engages and rotates the trip lever when extended, in order to rotate the trip bar and release the rotary plunger. The rotary plunger engages the rotary trip lever when reset and rotates the same in an opposite direction, in order to retract the linear plunger and reset the solenoid. During that reset operation, the rotary plunger also cams the trip bar, in order to re-latch the rotary plunger in the on position.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 8, 2005
    Assignee: Eaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, William M. Randal, Harry J. Carlino
  • Publication number: 20050023120
    Abstract: A circuit breaker trip unit includes a housing and a rotary plunger pivotally mounted within the housing. The rotary plunger has an on position and a tripped position. A portion of the rotary plunger is pivoted outside of the housing in the tripped position. A trip bar is pivotally mounted within the housing and includes a first tab latching the rotary plunger in the first position and releasing the rotary plunger from the first position. The trip bar also includes a second tab. A trip actuator includes a solenoid and a rotary trip lever engaging the second tab of the trip bar, in order to pivot the trip bar and release the rotary plunger from the on position. A spring biases the trip bar, in order that the first tab latches the rotary plunger in the on position. A pair of springs biases the rotary plunger to the tripped position.
    Type: Application
    Filed: August 1, 2003
    Publication date: February 3, 2005
    Inventors: Michael Puskar, Thomas Whitaker, William Randal
  • Publication number: 20050022377
    Abstract: A method attaches a center conductor to one or both of a load end conductor and a line end conductor. The center conductor has two cylindrical projections. The load end conductor and the line end conductor both have a non-circular opening, such as a square opening. One of the cylindrical projections of the center conductor is passed through the non-circular opening of the load end conductor. The cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the load end conductor together. The other of the cylindrical projections of the center conductor is passed through the non-circular opening of the line end conductor. The load and line end conductors are aligned and the other cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the line end conductor together.
    Type: Application
    Filed: July 31, 2003
    Publication date: February 3, 2005
    Inventors: Michael Puskar, Thomas Whitaker, William Randal, Roger Helms
  • Publication number: 20050024173
    Abstract: A trip unit includes a housing, a rotary plunger mounted in the housing and a pivotal trip bar also mounted therein. The trip bar latches the plunger in an on position, releases the plunger to a tripped position and re-latches the plunger. A set of springs biases the plunger to the tripped position. A rotary trip lever is pivotally mounted in the housing. A trip solenoid includes a linear plunger, which resets the solenoid when retracted, and which engages and rotates the trip lever when extended, in order to rotate the trip bar and release the rotary plunger. The rotary plunger engages the rotary trip lever when reset and rotates the same in an opposite direction, in order to retract the linear plunger and reset the solenoid. During that reset operation, the rotary plunger also cams the trip bar, in order to re-latch the rotary plunger in the on position.
    Type: Application
    Filed: August 1, 2003
    Publication date: February 3, 2005
    Inventors: Michael Puskar, Thomas Whitaker, William Randal, Harry Carlino
  • Publication number: 20050024172
    Abstract: A trip unit includes a housing, a rotary plunger, and a pivotally mounted trip bar, which latches the plunger in an on position and releases the plunger to a tripped position. A first plunger portion is biased outside the housing in a tripped position by a spring mechanism. A pivotally mounted rotary trip lever includes an elastic arm. A second plunger portion is inside the housing in a reset position and engages the elastic arm. When a trip solenoid is energized, its linear plunger rotates the rotary trip lever, in order to engage and rotate the trip bar and release the rotary plunger. The rotary trip lever rotates in an opposite direction in response to the rotary plunger reset position and engages the trip solenoid linear plunger, in order to reset the same. The elastic arm flexes after the linear plunger is reset and accommodates overtravel of the rotary plunger.
    Type: Application
    Filed: August 1, 2003
    Publication date: February 3, 2005
    Inventors: Michael Puskar, Thomas Whitaker, William Randal
  • Patent number: 6850135
    Abstract: A trip unit includes a housing, a rotary plunger, and a pivotally mounted trip bar, which latches the plunger in an on position and releases the plunger to a tripped position. A first plunger portion is biased outside the housing in a tripped position by a spring mechanism. A pivotally mounted rotary trip lever includes an elastic arm. A second plunger portion is inside the housing in a reset position and engages the elastic arm. When a trip solenoid is energized, its linear plunger rotates the rotary trip lever, in order to engage and rotate the trip bar and release the rotary plunger. The rotary trip lever rotates in an opposite direction in response to the rotary plunger reset position and engages the trip solenoid linear plunger, in order to reset the same. The elastic arm flexes after the linear plunger is reset and accommodates overtravel of the rotary plunger.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 1, 2005
    Assignee: Gaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, William M. Randal
  • Patent number: 6144271
    Abstract: This concerns a molded case circuit breaker having separable main contacts and an operating mechanism utilized to cause the separable main contacts to open and close. A trip unit is provided to actuate the operating mechanism in desirable circumstances. The trip unit is removable. In this case the trip unit is insertable into a trip unit region in the case of the circuit breaker from the top or end thereof. The trip unit is then joined to an internal electrical conductor by way of a bolt and an internally fixed nut. The bolt can be driven into the nut through the trip unit conductor and the internal conductor from a position external to the circuit breaker case. The trip unit can be inserted into the trip unit conductor from a point above the circuit breaker case or vise versa. The trip unit has a securement nut built into its case.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: November 7, 2000
    Assignee: Eaton Corporation
    Inventors: Robert W. Mueller, David A. Parks, Thomas A. Whitaker
  • Patent number: 6137385
    Abstract: This concerns a molded case circuit breaker having separable main contacts and an operating mechanism utilized to cause the separable main contacts to open and close. A trip unit is provided to actuate the operating mechanism in desirable circumstances. Disposed within the circuit breaker casing is a region for the installation of an auxiliary device, such as a bell alarm device, shunt trip device etc. The case of the auxiliary device has an opening disposed therein through which a movable auxiliary device lever protrude. The opening of the circuit breaker case has a region for interfacing with the operating mechanism of the circuit breaker. A separate lever is disposed between the operating mechanism and the auxiliary device lever member. This separate lever member is driven by the operating mechanism of the circuit breaker and actuates the lever of the auxiliary device. It is pivoted about a protrusion on the auxiliary device.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: October 24, 2000
    Assignee: Eaton Corporation
    Inventors: Christopher J. Conway, Robert W. Mueller, Thomas A. Whitaker