Abstract: This invention generally relates to the formulation of thermoplastic pellets from a combination of raw sludge material from a paper mill with thermoplastic material from post industrial or consumer sources. Initially, waste raw sludge material is transported via a conveyor to a dryer for removal of excess water. The waste thermoplastic material is preferably shredded into a desired size and transported to a densifier. The dried sludge is added to the densifier where the shredded thermoplastic material and dried sludge is suitably mixed with additive agents. The mixed sludge and shredded thermoplastic material is then transported to a grinder for grinding. The ground material is then transported to a hopper for introduction into an extruder. The ground combined material is then subjected to an extrusion process for the formulation of thermoplastic pellets having supplemental fibers to enhance the properties for use as starting material in an injection molding process.

Abstract: This invention generally relates to the formulation of thermoplastic pellets from a combination of raw sludge material from a paper mill with thermoplastic material from post industrial or consumer sources. Initially, waste raw sludge material is transported via a conveyor to a dryer for removal of excess water. The waste thermoplastic material is preferably shredded into a desired size and transported to a densifier. The dried sludge is added to the densifier where the shredded thermoplastic material and dried sludge is suitably mixed with additive agents. The mixed sludge and shredded thermoplastic material is then transported to a grinder for grinding. The ground material is then transported to a hopper for introduction into an extruder. The ground combined material is then subjected to an extrusion process for the formulation of thermoplastic pellets having supplemental fibers to enhance the properties for use as starting material in an injection molding process.