Patents by Inventor Thomas CALLOWAY

Thomas CALLOWAY has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12629217
    Abstract: Devices, systems, and methods for a robot-assisted surgery. Navigable instrumentation, which are capable of being navigated by a surgeon using the surgical robot system, and navigation software allow for the navigated placement of interbody fusion devices or other surgical devices.
    Type: Grant
    Filed: August 20, 2024
    Date of Patent: May 19, 2026
    Assignee: Globus Medical, Inc.
    Inventors: Thomas Calloway, Amaya Raphaelson, Leonid Naimark
  • Publication number: 20260124003
    Abstract: A camera tracking system for computer assisted navigation during surgery. The camera tracking system includes a processor operative to receive streams of video frames from tracking cameras which image a plurality of physical objects arranged as a reference array. For each of the physical objects imaged in a sequence of the video frames, that processor determines a set of coordinates for the physical object over the sequence of the video frames. For each of the physical objects, the processor generates an arithmetic combination of the set of coordinates for the physical object. The processor generates an array template identifying coordinates of the physical objects based on the arithmetic combinations of the sets of coordinates for the physical objects, and tracks pose of the physical objects of the reference array over time based on comparison of the array template to the reference array imaged in the streams of video frames.
    Type: Application
    Filed: December 30, 2025
    Publication date: May 7, 2026
    Inventors: Neil R. Crawford, Thomas Calloway
  • Publication number: 20260114930
    Abstract: A camera tracking system receives patient reference tracking information indicating pose of a patient reference array tracked by a patient tracking camera relative to a patient reference frame. A local XR headset view pose transform is determined between a local XR headset reference frame and the patient reference frame. Remote reference tracking information is received indicating pose of a remote reference array tracked by a remote reference tracking camera. A remote XR headset view pose transform is determined between a remote XR headset reference frame of a remote XR headset and the remote reference array. A 3D computer image is transformed from a local pose determined using the local XR headset view pose transform to a remote pose determined using the remote XR headset view pose transform. The transformed 3D computer image is provided to the remote XR headset for display with the remote pose relative to the remote XR headset reference frame.
    Type: Application
    Filed: December 27, 2024
    Publication date: April 30, 2026
    Inventors: Michael Robinson, Thomas Calloway, Isaac Dulin, Mir Hussain
  • Publication number: 20260114929
    Abstract: A surgical system for computer assisted navigation during surgery, includes at least one processor that obtains a 3D radiological representation of a targeted anatomical structure of a patient and a set of fiducials of a registration fixture. The operations attempt to register locations of the set of fiducials in the 3D radiological representation to a 3D imaging space tracked by a camera tracking system. Based on determining one of the fiducials of the set has a location that was not successfully registered to the 3D imaging space, the operations display at least one view of the 3D radiological representation with a graphical overlay indicating the fiducial has not been successfully registered to the 3D imaging space, receive user-supplied location information identifying where the fiducial is located in the 3D radiological representation, and register the location of the fiducial to the 3D imaging space based on the user-supplied location information.
    Type: Application
    Filed: December 27, 2024
    Publication date: April 30, 2026
    Inventors: Douglas Legere, Norbert Johnson, Gerd Schmieta, Thomas Calloway, Dana Wisniewski, Dale Earle, Ryan Fischer
  • Patent number: 12594001
    Abstract: A method and system for determining an extent of matter removed from a targeted anatomical structure are disclosed. The method includes acquiring an initial representation of a targeted anatomical structure and then removing matter from the targeted anatomical structure. An instrument is then navigated within the targeted anatomical structure. The instrument includes a tracking array, and a relative position of the instrument within the targeted anatomical structure is determined by the tracking array. The method includes recording the relative position of the instrument within the targeted anatomical structure to determine a final representation of the targeted anatomical structure. Finally, the method includes determining an extent of matter removed from the targeted anatomical structure by comparing the initial representation of the targeted anatomical structure with the final representation of the targeted anatomical structure.
    Type: Grant
    Filed: March 1, 2023
    Date of Patent: April 7, 2026
    Assignee: Globus Medical, Inc.
    Inventors: Norbert Johnson, Neil Crawford, Weston Healy, Sanjay M. Joshi, Thomas Calloway, Joshua Cige
  • Publication number: 20260083516
    Abstract: A camera tracking system is disclosed for computer assisted navigation during surgery. The camera tracking system is configured to identify a reference array tracked by a set of tracking cameras attached to an extended reality (XR) headset, and determine whether the reference array is registered as being paired with characteristics of one of a plurality of surgical tools defined in a surgical tool database. The camera tracking system is further configured to, based on the reference array being determined to not be registered and receiving user input, register the reference array to be paired with characteristics of one of the plurality of surgical tools selected based on the user input. The camera tracking system is further configured to provide a representation of the characteristics to a display device of the XR headset for display to the user.
    Type: Application
    Filed: December 1, 2025
    Publication date: March 26, 2026
    Inventors: Thomas Calloway, Isaac Dulin
  • Patent number: 12544117
    Abstract: A system includes a screw tower, an instrument, and a housing. The instrument includes a driver shaft extendable longitudinally through the screw tower, and a threaded sleeve mounted on a proximal portion of the driver shaft. The housing includes one or more retention members coupleable to the screw tower, and a threaded button threadably coupleable to the threaded sleeve. The threaded sleeve is rotatable about a longitudinal axis to urge the driver shaft longitudinally relative to the screw tower.
    Type: Grant
    Filed: April 11, 2023
    Date of Patent: February 10, 2026
    Assignee: Globus Medical, Inc.
    Inventors: Matthew Bechtel, Caelan Allen, Neil R. Crawford, Thomas Calloway, Steven Chang, Norbert Johnson, Jeffrey Forsyth
  • Patent number: 12521188
    Abstract: A camera tracking system for computer assisted navigation during surgery. The camera tracking system includes a processor operative to receive streams of video frames from tracking cameras which image a plurality of physical objects arranged as a reference array. For each of the physical objects imaged in a sequence of the video frames, that processor determines a set of coordinates for the physical object over the sequence of the video frames. For each of the physical objects, the processor generates an arithmetic combination of the set of coordinates for the physical object. The processor generates an array template identifying coordinates of the physical objects based on the arithmetic combinations of the sets of coordinates for the physical objects, and tracks pose of the physical objects of the reference array over time based on comparison of the array template to the reference array imaged in the streams of video frames.
    Type: Grant
    Filed: July 24, 2023
    Date of Patent: January 13, 2026
    Assignee: Globus Medical, Inc.
    Inventors: Neil R. Crawford, Thomas Calloway
  • Patent number: 12484971
    Abstract: A camera tracking system is disclosed for computer assisted navigation during surgery. The camera tracking system is configured to identify a reference array tracked by a set of tracking cameras attached to an extended reality (XR) headset, and determine whether the reference array is registered as being paired with characteristics of one of a plurality of surgical tools defined in a surgical tool database. The camera tracking system is further configured to, based on the reference array being determined to not be registered and receiving user input, register the reference array to be paired with characteristics of one of the plurality of surgical tools selected based on the user input. The camera tracking system is further configured to provide a representation of the characteristics to a display device of the XR headset for display to the user.
    Type: Grant
    Filed: February 21, 2023
    Date of Patent: December 2, 2025
    Assignee: Globus Medical, Inc.
    Inventors: Thomas Calloway, Isaac Dulin
  • Publication number: 20250331929
    Abstract: A surgical tool tracking array can include a first marker holder, a second marker holder, and a tool holder. The first marker holder is configured to couple a first marker to the surgical tracking array in a first plane. The second marker holder is configured to couple a second marker to the surgical tool tracking array in a second plane that is independent and substantially parallel to the first plane. The tool holder is configured to couple a portion of a surgical tool to the surgical tool tracking array in a third plane that is independent from the first plane and the second plane.
    Type: Application
    Filed: July 1, 2025
    Publication date: October 30, 2025
    Inventors: Thomas Calloway, Dana Wisniewski, Amaya Raphaelson, Michael Robinson
  • Publication number: 20250295475
    Abstract: A surgical system includes an AR headset and a AR headset controller. The AR headset is configured to be worn by a user during a surgical procedure and has a see-through display screen configured to display an AR image and to allow at least a portion of a real-world scene to pass therethrough for viewing by the user. The AR headset also includes an opacity filter positioned between at least one of the user's eyes and the real-world scene when the see-through display screen is viewed by the user. The opacity filter provides opaqueness to light from the real-world scene. The AR headset controller communicates with a navigation controller to receive navigation information from the navigation controller which provides guidance to the user during the surgical procedure on an anatomical structure, and generates the AR image based on the navigation information for display on the see-through display screen.
    Type: Application
    Filed: June 6, 2025
    Publication date: September 25, 2025
    Inventors: Thomas Calloway, Weston Healy, Isaac Dulin, Dale Earle, Keiichi Matsuda
  • Publication number: 20250281245
    Abstract: A surgical system includes a camera tracking system that determines a first pose transform between a first object coordinate system and the first tracking camera coordinate system based on first object tracking information from the first tracking camera which indicates pose of the first object. The camera tracking system determines a second pose transform between the first object coordinate system and the second tracking camera coordinate system based on first object tracking information from the second tracking camera indicating pose of the first object, and determines a third pose transform between a second object coordinate system and the second tracking camera coordinate system based on second object tracking information from the second tracking camera indicating pose of the second object. The camera tracking system determines a fourth pose transform between the second object coordinate system and the first tracking camera coordinate system based on combining the first, second, and third pose transforms.
    Type: Application
    Filed: May 27, 2025
    Publication date: September 11, 2025
    Inventor: Thomas Calloway
  • Publication number: 20250281244
    Abstract: A camera tracking system for computer assisted navigation during surgery. Operations identify locations of markers of a reference array in images obtained from tracking cameras imaging a real device. Operations determine measured coordinate locations of a feature of a real device in the images based on the identified locations of the markers and based on a relative location relationship between the markers and the feature. Operations process a region of interest in the images identified based on the measured coordinate locations through a neural network configured to output a prediction of coordinate locations of the feature in the images. The neural network has been trained based on training images containing the feature of a computer model rendered at known coordinate locations. Operations track pose of the feature of the real device in 3D space based on the prediction of coordinate locations of the feature of the real device in the images.
    Type: Application
    Filed: May 22, 2025
    Publication date: September 11, 2025
    Inventors: Thomas Calloway, Sanjay Joshi, Tushar Sawant, Rand Kmiec, Norbert Johnson
  • Publication number: 20250268663
    Abstract: A registration fixture for use with a surgical navigation system for registration of medical images to a three-dimensional tracking space includes a base frame adapted to be mounted over a flat panel detector of an x-ray medical imaging device, and a side frame having optical tracking markers mounted to the base frame. The base frame includes a first set of radiopaque markers embedded therein in a first predetermined pattern and arranged on a plane, and a second set of radiopaque markers embedded therein in a second predetermined pattern also arranged on another plane, which is spaced from the first set of radiopaque markers. The side frame has a plurality of optical tracking markers and is configured to detachably mount to the base frame.
    Type: Application
    Filed: May 13, 2025
    Publication date: August 28, 2025
    Inventors: Alexander Krull, Thomas Calloway, Rand Kmiec, Neil Crawford, Norbert Johnson, Gary Pinard
  • Publication number: 20250262020
    Abstract: A virtual model a planned instrument attachment can be provided to ensure correct selection of a physical instrument attachment. An XR headset controller can generate a shape and a pose of the virtual model of the planned instrument attachment based on predetermined information associated with the planned instrument attachment and based on a pose of an instrument relative to the XR headset. An XR headset can display the virtual model on a see-through display screen of the XR headset that is configured to allow at least a portion of a real-world scene to pass therethrough.
    Type: Application
    Filed: May 6, 2025
    Publication date: August 21, 2025
    Inventors: Weston Healy, Thomas Calloway, Norbert Johnson
  • Publication number: 20250255649
    Abstract: A system includes a screw tower, an instrument, and a housing. The instrument includes a driver shaft extendable longitudinally through the screw tower, and a threaded sleeve mounted on a proximal portion of the driver shaft. The housing includes one or more retention members coupleable to the screw tower, and a threaded button threadably coupleable to the threaded sleeve. The threaded sleeve is rotatable about a longitudinal axis to urge the driver shaft longitudinally relative to the screw tower.
    Type: Application
    Filed: April 29, 2025
    Publication date: August 14, 2025
    Inventors: Matthew Bechtel, Caelan Allen, Neil R. Crawford, Thomas Calloway, Steven Chang, Norbert Johnson, Jeffrey Forsyth
  • Publication number: 20250241714
    Abstract: A camera tracking bar of a camera tracking system for computer assisted surgery navigation. The camera tracking bar includes a first set of stereo tracking cameras having first resolution, first field of view, and spaced apart on the camera tracking bar by a first baseline distance. The camera tracking bar also includes a second set of stereo tracking cameras having second resolution, second field of view, and spaced apart on the camera tracking bar by a second baseline distance that is less than the first baseline distance. The second set of stereo tracking cameras is positioned between the first set of stereo tracking cameras, and the resolution and/or the field of view of the second set of stereo tracking cameras is different from the resolution and/or the field of view of the first set of stereo tracking cameras. A communication interface provides camera video streams to the camera tracking subsystem.
    Type: Application
    Filed: March 4, 2025
    Publication date: July 31, 2025
    Inventors: Thomas Calloway, Leonid Naimark
  • Patent number: 12349987
    Abstract: A surgical tool tracking array can include a first marker holder, a second marker holder, and a tool holder. The first marker holder is configured to couple a first marker to the surgical tracking array in a first plane. The second marker holder is configured to couple a second marker to the surgical tool tracking array in a second plane that is independent and substantially parallel to the first plane. The tool holder is configured to couple a portion of a surgical tool to the surgical tool tracking array in a third plane that is independent from the first plane and the second plane.
    Type: Grant
    Filed: December 8, 2023
    Date of Patent: July 8, 2025
    Assignee: Globus Medical, Inc.
    Inventors: Thomas Calloway, Dana Wisniewski, Amaya Raphaelson, Michael Robinson
  • Patent number: 12336868
    Abstract: A surgical system includes an AR headset and a AR headset controller. The AR headset is configured to be worn by a user during a surgical procedure and has a see-through display screen configured to display an AR image and to allow at least a portion of a real-world scene to pass therethrough for viewing by the user. The AR headset also includes an opacity filter positioned between at least one of the user's eyes and the real-world scene when the see-through display screen is viewed by the user. The opacity filter provides opaqueness to light from the real-world scene. The AR headset controller communicates with a navigation controller to receive navigation information from the navigation controller which provides guidance to the user during the surgical procedure on an anatomical structure, and generates the AR image based on the navigation information for display on the see-through display screen.
    Type: Grant
    Filed: April 23, 2024
    Date of Patent: June 24, 2025
    Assignee: Globus Medical, Inc.
    Inventors: Thomas Calloway, Weston Healy, Isaac Dulin, Dale Earle, Keiichi Matsuda
  • Patent number: 12324634
    Abstract: A registration fixture for use with a surgical navigation system for registration of medical images to a three-dimensional tracking space includes a base frame adapted to be mounted over a flat panel detector of an x-ray medical imaging device, and a side frame having optical tracking markers mounted to the base frame. The base frame includes a first set of radiopaque markers embedded therein in a first predetermined pattern and arranged on a plane, and a second set of radiopaque markers embedded therein in a second predetermined pattern also arranged on another plane, which is spaced from the first set of radiopaque markers. The side frame has a plurality of optical tracking markers and is configured to detachably mount to the base frame without piercing a sterilizing drape to be interposed between the base frame and the side frame.
    Type: Grant
    Filed: March 4, 2024
    Date of Patent: June 10, 2025
    Assignee: Globus Medical, Inc.
    Inventors: Alexander Krull, Thomas Calloway, Rand Kmiec, Neil Crawford, Norbert Johnson, Gary Pinard