Patents by Inventor Thomas Cosack

Thomas Cosack has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9333623
    Abstract: A method for removing a layer made of a first material from a surface of a body made of a second material is disclosed. The body is subjected to a pressurized jet containing a blasting medium composed of particles, where the pressurized jet at least intermittently has an Almen intensity of at most 0.35 Almen A, preferably at most 0.3 Almen A and particularly preferably at most 0.25 Almen A.
    Type: Grant
    Filed: August 6, 2011
    Date of Patent: May 10, 2016
    Assignee: MTU Aero Engines GmbH
    Inventors: Horst Pillhoefer, Johann Oettl, Markus Niedermeier, Thomas Cosack, Dirk Ruhlig
  • Publication number: 20130139852
    Abstract: A method for removing a layer made of a first material from a surface of a body made of a second material is disclosed. The body is subjected to a pressurized jet containing a blasting medium composed of particles, where the pressurized jet at least intermittently has an Almen intensity of at most 0.35 Almen A, preferably at most 0.3 Almen A and particularly preferably at most 0.25 Almen A.
    Type: Application
    Filed: August 6, 2011
    Publication date: June 6, 2013
    Applicant: MTU Aero Engines GmbH
    Inventors: Horst Pillhoefer, Johann Oettl, Markus Niedermeier, Thomas Cosack, Dirk Ruhlig
  • Patent number: 7655321
    Abstract: A component having a corrosion-resistant and/or oxidation-resistant coating is provided that includes at least one platinum-aluminum substrate area is provided, the component having a substrate surface (11) and a substrate composition based on nickel, with a platinum-aluminum substrate area (12) formed in the area of the substrate surface of the component by precipitating platinum (Pt) and aluminum (Al) on the substrate surface. The platinum-aluminum substrate area (12) has a two-phase structure or duplex structure with finely dispersed platinum-aluminum deposits in a nickel-based mixed crystal in an outer zone (13), and a single-phase structure made of a nickel-based mixed crystal in an inner zone (14) located between the substrate surface (11) of the component and the outer zone (13).
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: February 2, 2010
    Assignee: MTU Aero Engines GmbH
    Inventors: Anton Albrecht, Thomas Cosack, Thomas Dautl, Horst Pillhoefer
  • Publication number: 20090232975
    Abstract: A method for repairing turbine vanes for a gas turbine is disclosed. In an embodiment, the method includes the following steps: a) a turbine vane is provided which, at least in sections, has a PtAl coating to be repaired, b) the turbine vane is cleaned at least in the area of the PtAl coating to be repaired, and c) the turbine vane is alitized only in the area of the cleaned PtAl coating.
    Type: Application
    Filed: December 7, 2005
    Publication date: September 17, 2009
    Applicant: MTU Aero Engines GmbH
    Inventor: Thomas Cosack
  • Publication number: 20090075024
    Abstract: A method for producing a ceramic thermal barrier coating on a component part for use in compressor and turbine components by a vapor depositing process, and a ceramic thermal barrier coating, is disclosed. The method includes: a) provision of a ceramic vapor for depositing on the component part; b) depositing of the ceramic vapor on the component part to form a thermal barrier coating having a columnar structure, the columns being oriented substantially perpendicular to a surface of the component part; and c) varying of at least one method parameter during method step b) such that the resultant thermal barrier coating has columns of alternating decreasing and increasing diameters. The ceramic thermal barrier coating has a columnar structure and the columns are oriented substantially perpendicular to a surface of the corresponding part. The columns have alternately decreasing and increasing diameters.
    Type: Application
    Filed: March 2, 2007
    Publication date: March 19, 2009
    Applicant: MTU Aero Engines GmbH
    Inventor: Thomas Cosack
  • Publication number: 20090075023
    Abstract: A method for producing a ceramic thermal barrier coating on a component part for use in compressor and turbine components by a vapor depositing process is disclosed. The method includes: a) provision of a ceramic vapor for depositing on the component part; b) depositing of the ceramic vapor on the component part to form a thermal barrier coating having a columnar structure, the columns being oriented substantially perpendicular to a surface of the component part; and c) varying of at least one method parameter during method step b) in such a way that the resultant thermal barrier coating has columns of alternating decreasing and increasing diameters. A thermal barrier coating is also disclosed. The thermal barrier coating has a ceramic thermal barrier coating having a columnar structure and the columns are oriented substantially perpendicular to a surface of the corresponding part. The columns have alternately decreasing and increasing diameters.
    Type: Application
    Filed: September 12, 2008
    Publication date: March 19, 2009
    Applicant: MTU AERO ENGINES GMBH
    Inventors: Thomas COSACK, Andreas JAKIMOV
  • Publication number: 20080166589
    Abstract: A component having a corrosion-resistant and/or oxidation-resistant coating is provided that includes at least one platinum-aluminum substrate area is provided, the component having a substrate surface (11) and a substrate composition based on nickel, with a platinum-aluminum substrate area (12) formed in the area of the substrate surface of the component by precipitating platinum (Pt) and aluminum (Al) on the substrate surface. The platinum-aluminum substrate area (12) has a two-phase structure or duplex structure with finely dispersed platinum-aluminum deposits in a nickel-based mixed crystal in an outer zone (13), and a single-phase structure made of a nickel-based mixed crystal in an inner zone (14) located between the substrate surface (11) of the component and the outer zone (13).
    Type: Application
    Filed: August 23, 2005
    Publication date: July 10, 2008
    Applicant: MTU Aero Engines GmbH
    Inventors: Anton Albrecht, Thomas Cosack, Thomas Dautl, Horst Pillhoefer
  • Publication number: 20070125639
    Abstract: A method and apparatus for producing a protective layer to prevent oxidation and/or corrosion for components, in particular for components of a gas turbine, are disclosed. In the method a component having a substrate surface and a substrate composition are provided. Then a coating material is supplied, where the coating material contains at least platinum and aluminum. Then the coating material consisting of at least platinum and aluminum is deposited on the component to be coated in a PVD process (Physical Vapor Deposition Process). Platinum and aluminum are deposited jointly with a single PVD process on the component to be coated.
    Type: Application
    Filed: November 4, 2004
    Publication date: June 7, 2007
    Applicant: MTU Aero Engines GmbH
    Inventors: Thomas Cosack, Wolfgang Eichmann
  • Patent number: 6737110
    Abstract: A process for producing a thermal barrier coating, in which organometal complexes of zirconium and at least one stabilizing element selected from the group of the alkaline earth metals or rare earths are provided as starting substances, the starting substances are evaporated by heating and the coating gases that are generated in this manner are transported to a component to be coated, which is heated at a deposition temperature, where they are broken down so that a layer is deposited, in which process, in order to produce a thermal barrier coating with a columnar structure and a sufficient layer thickness, the starting substances are heated, at a process pressure of 0.5 to 50 mbar, to at most 250° C. so that the coating gases are formed, and the coating gases are transported to the component to be coated, the surface of which is heated at a deposition temperature of between 300° C. and 1100° C.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: May 18, 2004
    Assignee: MTU Aero Engines GmbH
    Inventors: Ralf Stolle, Thomas Cosack, Klaus Schweitzer, Michael Pulver, Georg Wahl
  • Patent number: 6440499
    Abstract: A method for producing a corrosion-resistant and an oxidation-resistant coating on a component in which a slurry is formed by mixing a binder solution with (1) a base powder selected from the group consisting of (a) MCrAlY wherein M is Ni or Co or both, (b) NiCrAl and (c) mixtures of (a) and (b) with (2) an added powder of Al, Pt, Pd, Si or mixtures thereof, each of the said powders having a grain size between 5 and 120 &mgr;m. The slurry is applied onto a component made of a superalloy based on nickel or cobalt. The slurry is hardened on the component to form a hardened slurry coating by heating the slurry to a temperature between room temperature and 450° C., and the hardened slurry coating is heated, to produce diffusion thereof into the component, at a temperature between 750° C. and 1250° C.
    Type: Grant
    Filed: September 8, 2000
    Date of Patent: August 27, 2002
    Assignee: MTU Aero Engines GmbH
    Inventors: Gerhard Wydra, Thomas Cosack, Wolfgang Hinreiner