Abstract: Envelopes for holding one or more items include a first and a second flexible wall. The second wall overlies, and is affixed to the first flexible wall. The second flexible wall can include a plurality of overlying layers of paper affixed to each other so as to define an interlayer region within which at least two of the plurality of overlying layers of paper are not adhered to each other.

Abstract: A web for use in forming envelopes has a score line extending along the web in a longitudinal direction of the web and configured to locally reduce a resistance of the web to bending about an axis coinciding with the score line. The decreased bending resistance helps to ensure that longitudinal edge regions of the web are aligned when the longitudinal edge regions are sealed to each other during formation of the envelope on automated bagging machine.

Abstract: A dunnage conversion machine includes a drive mechanism configured to deform a stock material into a continuous length of dunnage. The machine also includes a cutting device configured to sever a piece of the dunnage from the continuous length of dunnage. The cutting device includes a grip configured to move to a closed position at which the grip exerts a force on the piece of dunnage to retain the piece on the machine until the piece is pulled away from the machine, at which point the grip moves to an open position and the machine advances the continuous length of dunnage to commence another cutting cycle.

Abstract: Devices are provided for dispensing pillows for use in packaging arranged in web and having relative a relatively thick portion bordered by relatively thin portions that adjoins the individual pillows within the web. The systems can include a transfer unit having a pushing member. The pushing member is configured to engage the web of pillows as the pushing member moves so that the pushing member draws the web into the transfer unit, and moves the web through the transfer unit and toward an exit opening of the transfer unit. The devices further can include a separation unit having a cutting device, and a movable cover that at least partially encloses the cutting device to prevent unintentional contact with the cutting device.

Abstract: A conversion apparatus is provided herein. The conversion apparatus includes a cutting member having an edge configured for cutting the dunnage material. The conversion apparatus also includes a biasing member that is located adjacent to the cutting member such that the dunnage material passes between the biasing member and the cutting member. The biasing member operably contacts the dunnage material thereby biasing the dunnage material against the cutting member. The position of the biasing member relative to the cutting member is such that in response to the dunnage material being retracted back into the conversion apparatus the cutting member begins to sever the dunnage material, but in response to the dunnage material traveling in the dispensing direction the cutting member does not begin to sever the dunnage material due to the relative position.

Abstract: Stations for sealing envelopes include a spacer, a positioning surface, and an envelope support surface configured to support the envelopes. A sealing mechanism is provided with sealing members configured to apply heat and pressure to a sealable member on the envelope to form a closure seal. The spacer and the positioning surface are configured to align the sealable member with the sealing members when the envelope is resting on the envelope support surface.

Abstract: A roll dispenser is arranged to support a roll of packaging material, and includes a chuck assembly with a first chuck unit that includes a first plug received in a first axial end of a core of the roll, a first shaft fixed to the first plug, a first mount brought into engagement with the first shaft, and a first brake connected to the first plug and the first mount to establish friction between the first plug and the first mount. A first handle assembly may adjust a first compressive force applied axially between the first mount and the first shaft to regulate the friction between the first plug and the first mount. The chuck assembly also may include a second chuck unit received in a second axial end of the core for additionally supporting the roll of packaging material.

Abstract: This invention relates to a protective article comprising first and second walls. Each of the walls includes superimposed plies enclosing an expansion space therebetween, and an expandable composite disposed in the expansion space. The expandable composite includes a biodegradable matrix, and a plurality of cellulose-based expandable microspheres. The expandable microspheres are configured to cause the biodegradable matrix to expand upon activation of the expandable microspheres. The invention further relates to an expandable web comprising a first ply, second ply and an expandable composite deposited between the first ply and the second ply. The invention further relates to a method for making an expandable protective article.

Abstract: A device for producing dunnage includes a jam detector located downstream of a crumpler and upstream of an outlet chute of the device and configured to detect a jam of the dunnage between the crumpler and the outlet chute.

Abstract: A dunnage conversion machine includes a drive mechanism configured to deform a stock material into dunnage. The drive mechanism may include a roller with an outer surface having a first shape, and another roller having an outer surface with a second shape different than the first shape. The dunnage conversion machine also may include a cutting mechanism that includes an anvil having a curvilinear surface, and a cutting portion, with the anvil and the cutting portion being configured to cut the dunnage. The dunnage conversion machine also may include an inlet chute configured to feed the stock material to the dunnage conversion machine. The inlet chute may include a protrusion located within an interior channel of the inlet chute and configured to restrict larger objects, such as the fingers and hands of an operator, from moving down the interior channel.

Abstract: Systems and methods for packing a shipping container. The methods comprise: detecting, by a computing device, a presence of the shipping container; generating, by a computing device, a 3D point cloud comprising a 3D perspective representation of interior of the shipping container and surfaces of at least one item disposed in the shipping container; analyzing, by a computing device, the 3D point cloud to identify a void area inside the shipping container, the void area being absent of the at least one item; selecting, by the computing device, a percentage from a plurality of possible percentages based on a characteristic of the void area; and causing, by the computing device, protective packaging to be dispensed into the void area such that the selected percentage of the void area is filled with the protective packaging.

Abstract: An inflatable web is disclosed. The web includes a first film and second film ply sealed together via a plurality of generally transverse seals. The transverse seals define first and second inflatable chambers. The inflatable chambers are inflatable with, and contain, a fluid. The web defines a separation region extending at least partially between the first and second inflatable chambers in a substantially transverse direction across the web and configured to facilitate separation of the first and second inflatable chambers. The separation region includes a tear initiation feature that facilitates tearing of the web to separate the first and second inflatable chambers. The separation region includes a tear propagation line at least partially longitudinally offset from the tear initiation feature, and close enough to the tear initiation feature that force imparted to the web via the tear initiation feature will tear of the web through the tear propagation line.

Abstract: Webs for forming envelopes include a bonding element, such as a heat-activatable material, applied in closely-spaced strips that extend across at least one wall the web so that seals can be formed at selected locations along the web to allow the sizes of the envelopes to be varied.

Abstract: A bagger device is provided. The bagger device can include a bag handler configured to handle packaging material configured to define a bag that has first and second walls enclosing an interior cavity configured to contain an object therein for shipping, the first wall including an expansion material that has an expandable configuration and that is expandable to an expanded configuration for providing padding to the first wall to protect the object contained within the interior cavity. The bagger device can further include an expansion device configured to apply expanding conditions to the packaging material, the expanding conditions configured to cause the expandable material to expand from the expandable configuration to the expanded configuration.

Abstract: Systems and methods for packing a shipping container. The methods comprise: detecting, by a computing device, a presence of the shipping container; identifying, by the computing device, a void area inside the shipping container; dividing, by the computing device, the void area into a plurality of void area sections; obtaining, by the computing device, a first amount for a first void area section of the plurality of void area sections and a second amount for a second void area of the plurality of void area sections; and causing, by the computing device, the protective packaging to be dispensed into the void area such that the first amount of the first void area section is filled with the protective packaging and the second amount of the second void area section is filled with the protective packaging.

Abstract: The present disclosure relates generally to systems and methods for creating protective packaging. The device includes a processor and a memory, the memory containing computer readable instructions. When executed by the processor, the instructions may cause the processor to receive, from a scanner, item data for at least one item to be packaged, based on the item data, determine one or more types of packaging elements for packaging the at least one item, and based on the determination, cause one or more packaging machine to create the one or more types of packaging elements.

Abstract: Palletized units of fan-folded stock material include a pallet having a deck configured to support the fan-folded stock material, and a stack of the stock material supportively positioned on the deck. The stock material includes an elongated web of sheet material configuration defined by folds in the web about fold lines that extend in a transverse direction of the web that segment the web into a plurality of sheet sections, with adjacent sheet sections folded onto one another.

Abstract: Envelopes have a bonding element, such as an adhesive material, applied to a majority of the interior surface of at least one wall of the container, so that seals defining dimensions of the containers can be formed from the bonding element at any desired position along the height or length of a web from which the container is formed.

Abstract: A dunnage conversion machine includes a drive mechanism configured to deform a stock material into a continuous length of dunnage. The machine also includes a cutting device configured to sever a piece of the dunnage from the continuous length of dunnage. The cutting device includes a grip configured to move to a closed position at which the grip exerts a force on the piece of dunnage to retain the piece on the machine until the piece is pulled away from the machine, at which point the grip moves to an open position and the machine advances the continuous length of dunnage to commence another cutting cycle.

Abstract: A dunnage conversion machine includes a drive mechanism configured to deform a stock material into dunnage. The drive mechanism may include a roller with an outer surface having a first shape, and another roller having an outer surface with a second shape different than the first shape. The dunnage conversion machine also may include a cutting mechanism that includes an anvil having a curvilinear surface, and a cutting portion, with the anvil and the cutting portion being configured to cut the dunnage. The dunnage conversion machine also may include an inlet chute configured to feed the stock material to the dunnage conversion machine. The inlet chute may include a protrusion located within an interior channel of the inlet chute and configured to restrict larger objects, such as the fingers and hands of an operator, from moving down the interior channel.