Abstract: Provided herein is a furniture wrapping system. The furniture wrapping system includes a film roll support configured to unroll a first film across a path of the furniture article in a first direction, such that the film roll support positions a film barrier across the path. The furniture wrapping system includes a conveyor mechanism configured to carry the furniture article along the path and into the barrier. The furniture wrapping system includes a sealer configured to extend across the path to form a seal such that the furniture article is partially enclosed in the first film.

Abstract: An inflatable packaging element is disclosed herein. The inflatable packaging element includes a first film ply and second film ply overlayed on the first ply, and a seal pattern. The seal pattern has a plurality of seals sealing the first and second plies to each other to define an inflation chamber between the first and second plies. The inflation chamber is inflatable with and configured to contain a fluid. An aperture extends through at least one of the first or second ply, and the seal pattern separates opposite side of the aperture from the inflation chamber.

Abstract: A control device comprising a processor and a memory. The memory contains computer readable instructions that, when executed by the processor, cause the processor to retrieve from a memory a queue containing a plurality of sets of instructions, each set of instructions corresponding to parameters for forming a unit of packaging material, cause a packaging machine to create a plurality of packaging units according to the parameters, receive user input corresponding to a rewind queue functionality, and rewind the queue to cause the packaging machine to rerun a portion of the queue and create some of the plurality of the packaging units during the rerun.

Abstract: A rolled sheet-material supply handling-system that comprises a drawing device that can be configured to draw sheet material from a supply station and a stabilizer at the supply station. The stabilizer can define a generally tubular roll-receiving space in which a roll of the sheet material can be received and can have a support surface that can define an axial opening leading from the roll-receiving space to receive the sheet material drawn therefrom by the drawing device. The support surface can be sufficiently extensive to stabilize the outer layer of a roll against collapsing when the remainder of the roll has been extracted from the axial opening.

Abstract: A flexible structure inflation and sealing assembly that can comprise a driver configured for engaging the flexible structure to drive the structure in a downstream direction longitudinally along a material path and a nozzle configured for reception in an inflation channel that extends through the flexible structure. At least a portion of the nozzle is flexible and is operable to adjust to the direction and angle that the flexible structure approaches from. The flexible portion may align with a tip of the nozzle in one axis and the opposite end of the nozzle in a second axis thereby allowing for misalignment of the flexible structure as it engages the nozzle and is directed to a pinch area.

Abstract: A dunnage crumpling apparatus is provided having first and second entry-side crumpling members and first and second exit-side crumpling members. The first and second entry-side crumpling members define an entry therebetween. The first and second exit-side crumpling members define an exit therebetween that is disposed along the longitudinal path downstream of the entry. A crumpling zone being defined between the entry and exit. The first entry-side crumpling member is configured for moving at an first rate and is associated with the second entry-side crumpling member for moving sheet material through the entry in a first direction along a longitudinal path at an entry rate. The first exit-side crumpling member is configured for moving at an second rate and is associated with the second exit-side crumpling member for moving the sheet material through the exit in the first direction along the path at a exit rate that is slower than the entry rate to crumple the sheet material for producing dunnage.

Abstract: A flexible structure inflation device, comprising an inflation assembly configured for insertion between first and second overlapping film layers of a web of material, the inflation assembly having a fluid conduit configured directing a fluid in between the layers to inflate the web; and a cutting member held magnetically in an operative position adjacent the inflation assembly to cut the film passing over the inflation assembly.

Abstract: A control device comprising a processor and a memory. The memory contains computer readable instructions that, when executed by the processor, cause the processor to retrieve from a memory a queue containing a plurality of sets of instructions, each set of instructions corresponding to parameters for forming a unit of packaging material, cause a packaging machine to create a plurality of packaging units according to the parameters, receive user input corresponding to a rewind queue functionality, and rewind the queue to cause the packaging machine to rerun a portion of the queue and create some of the plurality of the packaging units during the rerun.

Abstract: A flexible structure inflation and sealing assembly that can comprise a driver configured for engaging the flexible structure to drive the structure in a downstream direction longitudinally along a material path and a nozzle configured for reception in an inflation channel that extends through the flexible structure. At least a portion of the nozzle is flexible and is operable to adjust to the direction and angle that the flexible structure approaches from. The flexible portion may align with a tip of the nozzle in one axis and the opposite end of the nozzle in a second axis thereby allowing for misalignment of the flexible structure as it engages the nozzle and is directed to a pinch area.

Abstract: A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.

Abstract: A connective protective packaging element is provided. The connective protective packaging element may include a protective body in a high-density supply configuration. The protective body may be configurable into a low-density configuration for cushioning packaged products. The body may include an exposed surface in the low-density configuration. The connective protective packaging element may also include a bonding element attached to the exposed surface that operably bonds the exposed surface to an abutting surface by contact with the bonding element.

Abstract: The present disclosure generally relates to devices and methods for furniture protection. More particularly, the present disclosure relates to foam-film sheets configured to protect furniture from damage. An exemplary foam-film sheet as disclosed herein includes a sheet of foam material having a first lateral edge and a second lateral edge; a sheet of film material having a first lateral edge and a second lateral edge; a first seal between a portion of the foam material proximate its first lateral edge and a portion of the film material proximate its first lateral edge; and a second seal between a portion of the foam material proximate its second lateral edge and a portion of the film material proximate its second lateral edge, wherein the film and foam are substantially unsealed along the entire transverse width between the first and second sealed portions near the lateral edges of the foam material.

Abstract: The present disclosure relates to an inflatable cushion including a first film ply and a second film ply that is sealed to the first ply. The first and second plies can define an inflation chamber therebetween that can be inflatable with a fluid and operable to contain the fluid. An interior seal can be disposed within the inflation chamber attaching the first and second plies together. The interior seal can include a perimeter seal that encloses an inner portion in which the first and second plies are unattached from one another.

Abstract: A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.

Abstract: The present disclosure generally relates to devices and methods for furniture protection. More particularly, the present disclosure relates to foam-film sheets configured to protect furniture from damage. An exemplary foam-film sheet as disclosed herein includes a sheet of foam material having a first lateral edge and a second lateral edge; a sheet of film material having a first lateral edge and a second lateral edge; a first seal between a portion of the foam material proximate its first lateral edge and a portion of the film material proximate its first lateral edge; and a second seal between a portion of the foam material proximate its second lateral edge and a portion of the film material proximate its second lateral edge, wherein the film and foam are substantially unseated along the entire transverse width between the first and second sealed portions near the lateral edges of the foam material.

Abstract: A protective packaging formation device is provided herein. The device includes an inflation assembly having a fluid conduit that directs fluid between overlapping plies of a polymeric web. The device also includes a driving mechanism that drives the film in a downstream direction. The device also includes a sealing mechanism that includes a thin film heater that heats the plies to create a longitudinal seal that seals the plies of film together. The driving mechanism drives the web such that the web slides across the heating assembly in a downstream direction to trap fluid between the plies.

Abstract: Provided is a protective packaging formation device for sealing a flexible web. The device includes a housing having multiple housing supports disposed to collectively define different support plane areas for contact with an underlying surface. The housing is positionable in a multiple different dispensing orientations by placing the housing in different housing supports. The device also includes a web support depending from the housing. The web support includes a one end positioned distally from the housing and a second end positioned proximal to the housing. The web support supports a supply of a flexible web in a position extending from the housing beyond the housing support. The device also includes an adjustable stand connected to one end of the web support and extending down to the underlying surface such that the stand limits the tilting of the housing in the direction in which the web support extends from the housing.

Abstract: An inflatable-cushion inflation and sealing device is provided. The device includes an inflation assembly that inflates with a fluid a cushion cavity disposed between overlapping portions of first and second plies of a film, which plies form a flexible structure. The device also includes a sealing mechanism having a first compression element having a curved surface operable to bend the flexible structure about a bend axis, a second compression element positioned such that the first and second compression elements are operable to receiving the flexible structure at a first pinch area in which the first compression element and the second compression element are positioned against the flexible structure to pinch the flexible structure, and a third compression element configured for receiving the flexible structure at a second pinch area in which the first compression element and the third compression element contact the flexible structure.

Abstract: The present disclosure is directed to an inflatable-cushion inflation and sealing device. The device includes an inflation assembly configured for insertion between first and second overlapping film plies. The inflation assembly includes a fluid conduit configured to direct a fluid in between the plies to form one or more cushions. The fluid conduit includes a nozzle. The inflation assembly includes a cutting member. The cutting member includes a blade holder with a blade and a blade guard mounted thereon. The blade guard has a safety position in which the blade is covered and a retracted position in which the blade is exposed. Installation of the blade holder onto the inflation assembly automatically positions the blade in the working position with the blade guard retracted. Removing the tray from the inflation assembly automatically positions the blade in the safety position by covering the blade with the blade guard.

Abstract: A dunnage accumulator includes a first holding portion (502) and a second holding portion (504) configured and associated with the first holding portion to define a dunnage accumulation space therebetween and for receiving and removably retaining dunnage from a dunnage machine (17) in the accumulation space, wherein at least a portion of the second holding portion is flexible such that flexing thereof varies the accumulation space to accommodate a varying amount of dunnage held therein.