Abstract: An improved method and apparatus for inspecting the curved surface of a stationary article includes a mirror which is moved to direct a beam of light from a light source through a lens against each point of an arcuate series of points on a curved surface of the article. A second lens focuses beams of light reflected from the article onto a linear detector. The distance between locations at which the reflected light beams are focused on the linear detector corresponds to the distance at which points on the surface of the article are offset due to the curvature of the surface of the article.

Abstract: An array of ultrasonic transducer (A) are disposed along a circular arc for examining tubular objects moving therethrough. A calibrating apparatus (B) includes a calibrating cylinder (22) having a plurality of calibrating flaws (24, 26) therein. A rotary positioning device (30) and an axial positioning device (40) adjust the relative spatial relationship of each calibration flaw and transducer. An ultrasonic control instrument (50) produces an echo signal having components corresponding to echoes received from the examined object. A computer (60) includes a gate adjustment control subroutine (66) which selectively separates a preselected component from the echo signal. A pulse amplitude measurement subroutine (64) measures the amplitude of the preselected echo signal component and, first, determines the peak amplitude of the component and, second, compares the amplitude of the component with a preselected standard.

Abstract: A first array (A) of ultrasonic transducers transmits ultrasonic shear waves circumferentially around an examined cylindrical object (110). A second array (B) transmits ultrasonic shear waves axially along the examined object. Triggering pulses from a triggering amplifier (22) are switched by a multiplexer (24) to each individual transducer of the first and second arrays. As one of the transducers assumes the role of a transmitting transducer and transmits an ultrasonic wave, the other transducers of the first and second arrays assume a receiving mode to receive reflected ultrasonic components. A wave travel timer (26) measures the duration for an ultrasonic wave to be transmitted from the transmitting transducer to a defect and for a reflected component to propagate from the defect to the receiving transducer.

Abstract: Although the method and apparatus of the present invention can be utilized to apply either a uniform or a nonuniform covering of material over many different workpieces, the apparatus (20) is advantageously utilized to apply a thermal barrier covering (64) to an airfoil (22) which is used in a turbine engine. The airfoil is held by a gripper assembly (86) while a spray gun (24) is effective to apply the covering over the airfoil. When a portion of the covering has been applied, a sensor (28) is utilized to detect the thickness of the covering. A control apparatus (32) compares the thickness of the covering of material which has been applied with the desired thickness and is subsequently effective to regulate the operation of the spray gun to adaptively apply a covering of a desired thickness with an accuracy of at least plus or minus 0.0015 of an inch (1.5 mils) despite unanticipated process variations.

Abstract: Although the method and apparatus of the present invention can be utilized to apply either a uniform or a nonuniform covering of material over many different workpieces, the apparatus (20) is advantageously utilized to apply a thermal barrier covering (64) to an airfoil (22) which is used in a turbine engine. The airfoil is held by a gripper assembly (86) while a spray gun (24) is effective to apply the covering over the airfoil. When a portion of the covering has been applied, a sensor (28) is utilized to detect the thickness of the covering. A control apparatus (32) compares the thickness of the covering of material which has been applied with the desired thickness and is subsequently effective to regulate the operation of the spray gun to adaptively apply a covering of a desired thickness with an accuracy of at least plus or minus 0.0015 inches (1.5 mils) despite unanticipated process variations.

Abstract: Although the method and apparatus of the present invention can be utilized to apply either a uniform or a nonuniform covering of material over many different workpieces, the apparatus (20) is advantageously utilized to apply a thermal barrier covering (64) to an airfoil (22) which is used in a turbine engine. The airfoil is held by a gripper assembly (86) while a spray gun (24) is effective to apply the covering over the airfoil. When a portion of the covering has been applied, a sensor (28) is utilized to detect the thickness of the covering. A control apparatus (32) compares the thickness of the covering of material which has been applied with the desired thickness and is subsequently effective to regulate the operation of the spray gun to adaptively apply a covering of a desired thickness with an accuracy of at least plus or minus 0.0015 inches (1.5 mils) despite unanticipated process variations.