Abstract: A lace tensioning device includes a housing component having an interior region, a first aperture, and a second aperture, and a spool component that is rotatably positionable within the interior region of the housing component. The spool component has a central cylindrical member and a lumen that extends through the central cylindrical portion. The spool component is rotatable within the interior region of the housing component to align one end of the lumen with the first aperture and to align an opposite end of the lumen with the second aperture to enable a lace to be inserted through the first aperture, the lumen, and the second aperture so that opposing ends of the lace are positioned exterior to the housing component. A knot may then be tied in the lace and the lace retracted to couple the lace with the housing component and spool component.

Abstract: A method for automated installation of a semi-tubular fastener rivet is provided. The method includes controlling a numerical control drilling and riveting machine having an upper head and a lower head, to control movement of a lower pressure bushing, to apply a clamping force to hold a workpiece against an upper pressure bushing. The method includes controlling an upper drill spindle on the upper head, to drill a rivet-receiving hole from an upper side of the workpiece and to countersink the rivet-receiving hole. The method includes controlling a lower drill spindle on the lower head, to countersink the rivet-receiving hole from a lower side of the workpiece. The method includes controlling movement of an upper anvil from a retracted position to an installation position, and controlling movement of a lower anvil, to apply an upset force to a tail portion of the semi-tubular fastener rivet installed in the rivet-receiving hole.

Abstract: A method for automated installation of a semi-tubular fastener rivet is provided. The method includes controlling a numerical control drilling and riveting machine having an upper head and a lower head, to control movement of a lower pressure bushing, to apply a clamping force to hold a workpiece against an upper pressure bushing. The method includes controlling an upper drill spindle on the upper head, to drill a rivet-receiving hole from an upper side of the workpiece and to countersink the rivet-receiving hole. The method includes controlling a lower drill spindle on the lower head, to countersink the rivet-receiving hole from a lower side of the workpiece. The method includes controlling movement of an upper anvil from a retracted position to an installation position, and controlling movement of a lower anvil, to apply an upset force to a tail portion of the semi-tubular fastener rivet installed in the rivet-receiving hole.

Abstract: There is provided an automated rivet apparatus for installing a semi-tubular fastener rivet. The apparatus includes a numerical control (NC) drilling and riveting machine and a controller. The NC drilling and riveting machine includes a lower head having a lower pressure bushing, a lower drill spindle, and a lower anvil to apply an upset force to a tail portion of the semi-tubular fastener rivet. The NC drilling and riveting machine further includes an upper head having an upper pressure bushing, an upper drill spindle, and an upper anvil that holds the semi-tubular fastener rivet to insert the semi-tubular fastener rivet in a rivet-receiving hole. The lower drill spindle countersinks the rivet-receiving hole from a lower side of a workpiece. The controller directs movement of a nose of the lower anvil to apply the upset force and form a predetermined flare contour in the tail portion within a lower countersink.

Abstract: There is provided an automated rivet apparatus for installing a semi-tubular fastener rivet. The apparatus includes a numerical control (NC) drilling and riveting machine and a controller. The NC drilling and riveting machine includes a lower head having a lower pressure bushing, a lower drill spindle, and a lower anvil to apply an upset force to a tail portion of the semi-tubular fastener rivet. The NC drilling and riveting machine further includes an upper head having an upper pressure bushing, an upper drill spindle, and an upper anvil that holds the semi-tubular fastener rivet to insert the semi-tubular fastener rivet in a rivet-receiving hole. The lower drill spindle countersinks the rivet-receiving hole from a lower side of a workpiece. The controller directs movement of a nose of the lower anvil to apply the upset force and form a predetermined flare contour in the tail portion within a lower countersink.

Abstract: An automatic riveting apparatus is improved by providing at least one sensor on a pressure foot plate or at an interface between the pressure foot plate and a pressure foot bushing of the apparatus for generating a signal indicative of force transmitted between the pressure foot plate and the pressure foot bushing. For example, the at least one sensor may include a strain gauge or other type of sensor for measuring deflection of the pressure foot plate, or it may include load cell(s) for measuring force at the interface between the pressure foot plate and the pressure foot bushing. A control system of the apparatus may be configured to execute one or more control functions based on a value of the sensor signal or signals. The control functions may adjust machine operation commands or trigger a safety mode based at least in part on the sensor signal.

Abstract: A flexible fastening machine tool having first and second facing pedestals is mounted on first and second pairs of rails. The pedestals are movable along the rails in a Y-axis direction. A rail base is provided and the second pair of rails is mounted on the rail base. A third pair of rails that extend in an X-axis direction are mounted to the floor, and the rail base is positioned on the third pair of rails, such that the second pedestal is movable along the third pair of rails in the X-axis direction toward and away from the first pedestal. A first movable carriage is mounted on the first pedestal and a second movable carriage is mounted on the second pedestal. A frame member is supported by the first and second carriages and the frame member holds a workpiece. The first and second carriages are independently movable toward and away from the first and second pairs of rails such that the fixture frame is capable of being raised, lowered and tilted.

Abstract: A flexible fastening machine tool having first and second facing pedestals is mounted on first and second pairs of rails. The pedestals are movable along the rails in a Y-axis direction. A rail base is provided and the second pair of rails is mounted on the rail base. A third pair of rails that extend in an X-axis direction are mounted to the floor, and the rail base is positioned on the third pair of rails, such that the second pedestal is movable along the third pair of rails in the X-axis direction toward and away from the first pedestal. A first movable carriage is mounted on the first pedestal and a second movable carriage is mounted on the second pedestal. A frame member is supported by the first and second carriages and the frame member holds a workpiece. The first and second carriages are independently movable toward and away from the first and second pairs of rails such that the fixture frame is capable of being raised, lowered and tilted.

Abstract: An automatic fastening machine and method which reduces fastener installation cycle time by virtue of unique tool movements, pressure foot operation and other features. The pressure foot plate is coupled to actuators for moving the same in a manner allowing tilting of the plate relative to the plane of the workpiece during movement from one fastener installation location to another. The actuators are independently operated by a servo control arrangement in conjunction with the machine control. As a result, it is not necessary for the system to seek a new down position thereby saving machine cycle time. Sensors operatively associated with the actuators in conjunction with the machine control cause movement of the pressure foot plate in reaction to force applied to the workpiece during fastener installation to maintain the workline established by the position of the workpiece prior to application of force.

Abstract: A method and apparatus for positioning tooling with respect to a curvilinear workpiece which is curved in a first direction extending along a plane substantially perpendicular to the longitudinal axis of the workpiece and which is curved in a second direction extending along a plane substantially parallel to the workpiece longitudinal axis, the degree of curvature in the first direction being greater than the degree of curvature in the second direction. An illustrative example is automatic drilling, inserting and upsetting one or two piece fasteners such as exterior skin rivets on an airplane fuselage. There is provided a head for supporting a plurality of tools at spaced locations around a central axis wherein each of the tools has an operational axis disposed substantially parallel to the central axis and an arrangement for moving the head along paths of travel relative to the workpiece to reach various locations on the workpiece where the tools are to perform operations on the workpiece.