Abstract: A nitrogenated diamond-like carbon (DLC) layer, like a nitrogenated DLC overcoat on a magnetic recording disk, includes cyanoacrylates that are attached to nitrogenated sites on the surface of the carbon layer. Cyanoacrylates are reactive with surface amine groups, which are among the nitrogenated surface sites that act as adsorption sites for volatile contaminants in the disk drive. The covalent bonding of the cyanoacrylate with the amine groups and other reactive sites on the disk overcoat blocks the adsorption of contaminants when they impinge on the overcoat surface. The cyanoacrylate may be applied to the overcoat by dipping the disk into a solution containing the cyanoacrylate or by exposing the overcoat to a cyanoacrylate vapor.

Abstract: In one embodiment, a method includes forming a lubricant layer on an upper surface of a magnetic recording medium, the lubricant layer having a thickness greater than a dewetting thickness thereof, and polishing at least a portion of the upper surface of the magnetic recording medium using a polishing tape to remove any portion of the lubricant layer that extends above the dewetting thickness thereof, where, after the polishing, the resulting lubricant layer has a thickness about equal to the dewetting thickness thereof.

Abstract: A method for smoothing a medium includes depositing a magnetic layer onto a base, depositing an overcoat layer onto an outer surface of the magnetic layer, and burnishing an outer surface of the overcoat layer. Further, the method includes at least one of (i) directing a first ion beam comprised of first energetic ions toward the outer surface of the magnetic layer at a first shallow grazing angle and smoothing the outer surface of the magnetic layer via etching engagement between the first ion beam and the outer surface of the magnetic layer; and (ii) directing a second ion beam comprised of second energetic ions toward the outer surface of the overcoat layer at a second shallow grazing angle and smoothing the outer surface of the overcoat layer via etching engagement between the second angled ion beam and the outer surface of the overcoat layer.

Abstract: A method for polishing a carbon overcoat of a magnetic media that results in a smooth surface free of carbon cluster debris. The method involves forming a magnetic disk having a carbon overcoat formed thereon. The carbon overcoat is then polished in the presence of ozone (O3). The heat from the polishing process along with the presence of the ozone, cause any carbon particles removed by the polishing to form CO2 gas so that there is no remaining carbon particle debris on the surface of the disk.

Abstract: A method for polishing a carbon overcoat of a magnetic media that results in a smooth surface free of carbon cluster debris. The method involves forming a magnetic disk having a carbon overcoat formed thereon. The carbon overcoat is then polished in the presence of ozone (O3). The heat from the polishing process along with the presence of the ozone, cause any carbon particles removed by the polishing to form CO2 gas so that there is no remaining carbon particle debris on the surface of the disk.

Abstract: A system, method and apparatus for manufacturing high density magnetic media is disclosed. A flexible mold having a very low modulus of less than about 4 GPa is made on a rigid support. The mold nano-imprints a resist material on disks for hard disk drives. The flexible mold may comprise a perfluoropolyether with urethane acrylate end groups with a low surface adhesion from which the cured resist is easily released.

Abstract: A method for manufacturing a magnetic media having an extremely thin lubricant layer on a magnetic media. The thin lubricant layer decreases magnetic spacing to maximize magnetic performance of the magnetic data recording system. The lubricant layer is formed by first depositing a lubricant that includes two different lubricant materials, one bonded and the other non-bonded. After lubricant deposition a burnishing process can be performed, with the lubricant being thick enough for effective burnishing. Then, the disk is exposed to a solvent vapor, which removes most of the lubricant leaving only a very thin layer of the bonded lubricant material.

Abstract: Cleaning or polishing magnetic recording media (MRM) may comprise mounting and rotating the MRM on a spindle; circulating a tape adjacent to a surface of the MRM; and applying an electrostatic (ES) voltage to the tape and attracting particles located on the MRM to the tape. The ES voltage may apply an ES load to the tape to force the tape into contact with the surface of the MRM. No mechanical load may be applied to the tape to force the tape into contact with the surface of the MRM. Additionally, a mechanical load may be applied to the tape to force the tape into contact with the surface of the MRM.

Abstract: A fluid dynamic bearing with an immiscible fluid barrier deposited on the bearing oil is disclosed. One embodiment provides the fluid dynamic bearing having a seal gap to define a seal cavity. The seal cavity is filled with the bearing oil for lubricating the fluid dynamic bearing. The immiscible fluid is disposed on the bearing oil to prevent the bearing oil from evaporating from the seal cavity. In one embodiment, the immiscible fluid is insoluble in the bearing oil.

Abstract: A method of processing media comprises bonding a high molecular weight first lubricant to media; loading and rotating the media in a burnishing device; applying a tape to the rotating media while applying a second lubricant to the tape, such that at least some of the second lubricant is transferred from the tape to the media; and evaporating substantially all of the second lubricant from the polished media within 24 hours. The second lubricant may comprise a low molecular weight, non-functional, free lubricant that does not bond with the media.

Abstract: A method of polishing workpieces includes final tape polishing (FTP) a media disk by rotating the media disk; applying a liquid that is substantially pure to the media disk adjacent to an FTP tape; applying the FTP tape to the media disk at a pad load to polish the media disk, such that the liquid acts as a transient lubricant between the media disk and the FTP tape; and completing FTP. The FTP process is completely independent of the final disk lubricant, such that the final disk lubricant may be applied before or after FTP.

Abstract: A method for manufacturing a magnetic media for magnetic data recording that greatly reduces the time required to manufacture the magnetic media. After constructing the magnetic disk with the desired magnetic media layer, a protective overcoat is deposited on the disk. The disk is then exposed to ozone in order to speed the rate of oxidation of the protective overcoat and thereby reduce the time needed to treat the overcoat. After exposing the overcoat to an ozone a lubrication layer can be applied. This process reduces the time necessary to cure the overcoat from a time of about 24 hours to a time range of 10 seconds to 30 minutes.

Abstract: A method for manufacturing a magnetic media having an extremely thin lubricant layer on a magnetic media. The thin lubricant layer decreases magnetic spacing to maximize magnetic performance of the magnetic data recording system. The lubricant layer is formed by first depositing a lubricant that includes two different lubricant materials, one bonded and the other non-bonded. After lubricant deposition a burnishing process can be performed, with the lubricant being thick enough for effective burnishing. Then, the disk is exposed to a solvent vapor, which removes most of the lubricant leaving only a very thin layer of the bonded lubricant material.

Abstract: A method for smoothing a medium includes depositing a magnetic layer onto a base, depositing an overcoat layer onto an outer surface of the magnetic layer, and burnishing an outer surface of the overcoat layer. Further, the method includes at least one of (i) directing a first ion beam comprised of first energetic ions toward the outer surface of the magnetic layer at a first shallow grazing angle and smoothing the outer surface of the magnetic layer via etching engagement between the first ion beam and the outer surface of the magnetic layer; and (ii) directing a second ion beam comprised of second energetic ions toward the outer surface of the overcoat layer at a second shallow grazing angle and smoothing the outer surface of the overcoat layer via etching engagement between the second angled ion beam and the outer surface of the overcoat layer.

Abstract: A system and associated methods are described for preparing a magnetic disk for installation within a disk drive system. For example, a polyfunctional lubricant may be mixed with a chemical agent to esterify the polyfunctional lubricant and cap hydroxyl groups of the polyfunctional lubricant. The magnetic disk may then be dip coated with the polyfunctional lubricant and chemical agent mixture. A polishing system then polishes the magnetic disk via an abrasive polishing tape after dip coating the magnetic disk. A portion of the chemical agent is then removed from the magnetic disk to bond a portion of the lubricant to the magnetic disk to prevent the lubricant from interfering with a read/write head when installed within a disk drive system.

Abstract: Cleaning or polishing magnetic recording media (MRM) may comprise mounting and rotating the MRM on a spindle; circulating a tape adjacent to a surface of the MRM; and applying an electrostatic (ES) voltage to the tape and attracting particles located on the MRM to the tape. The ES voltage may apply an ES load to the tape to force the tape into contact with the surface of the MRM. No mechanical load may be applied to the tape to force the tape into contact with the surface of the MRM. Additionally, a mechanical load may be applied to the tape to force the tape into contact with the surface of the MRM.

Abstract: Nanoimprint lithography using resist material with the addition of a surfactant is described. A template release layer is formed on a pattern of a template. A non-ionic surfactant is added to a resist material to form a mixed resist material. The resist material may comprise a hydrocarbon material having an unsaturated bond, such as an acrylate material. The surfactant may comprise polyalkylene glycol or an organically modified polysiloxane. A resist layer is then formed on a substrate from the mixed resist material. The surfactant added to the resist material forms a resist release layer on the surface of the resist layer. The template is then pressed into the resist layer, where the template release layer and the resist release layer are between the pattern of the template and the resist layer.

Abstract: A method of processing media comprises bonding a high molecular weight first lubricant to media; loading and rotating the media in a burnishing device; applying a tape to the rotating media while applying a second lubricant to the tape, such that at least some of the second lubricant is transferred from the tape to the media; and evaporating substantially all of the second lubricant from the polished media within 24 hours. The second lubricant may comprise a low molecular weight, non-functional, free lubricant that does not bond with the media.

Abstract: A polishing system and associated methods are described for polishing a magnetic disk used in a disk drive system. The polishing system includes a polishing film that is used to polish the magnetic disk. The polishing system also includes an actuator operable to move the polishing film across a surface of the magnetic disk to polish the magnetic disk. The polishing system also includes a pad having at least one protrusion extending from a surface of the pad. The protrusion is configured to contact the polishing film and press the polishing film against the magnetic disk. The protrusion is operable to compress to about the surface of the pad when in contact with the polishing film. Once polishing is complete, the pad retracts from the polishing film and the protrusion extends from the pad, reducing the adhesion force between the pad and the polishing film.

Abstract: Magnetic recording disks and associated fabrication methods are described for utilizing polymer structures in planarized magnetic media. A polymer fill material is deposited on the disk and a removal process is performed on the fill material to planarize the disk. In some embodiments, the fill material is deposited subsequent to bonding a lubrication layer to a protective layer on the disk. In other embodiments, the fill material is bonded directly to a protective layer on the disk.