Abstract: A method of reheat blow molding a container includes the step of positioning a preform in a blow mold cavity with at least one of the walls having an opening with an anvil received therein for movement between a first position outside the cavity and a second position at least partially within the cavity. Further, expanding the preform within the cavity while moving the anvil from its first position to its second position so that the expanding preform forms a pocket for receiving a handle therein.

Abstract: A method making a plastic container in accordance with one aspect of the present invention includes molding an intermediate container product having a body and a moil integral with the body. The body is of layered construction that includes at least one layer of barrier resin that extends part-way into but not throughout the moil. The upper portion of the moil, in which the barrier material is absent, is removed for recycling as process regrind. The lower portion of the moil is removed to form the container. In the preferred embodiment of the invention, the upper portion of the moil is removed in a laser trimming operation. The lower portion of the moil is removed in the preferred embodiment of the invention by inserting a plug into the open end or mouth of the container, and employing a cutting tool that is positioned by the plug for accurately trimming of the container product with respect to the mouth of the container. The cutting tool preferably is either a pair of shear rollers or a laser cutting tool.

Abstract: Apparatus and method for making a molded plastic article having a stretched and crystallized neck finish. In one embodiment, a series of platforms are carried by a conveying apparatus for transporting a series of molded plastic articles along a predetermined path of travel through one or more treatment stations. At a finish widening station, the molded article, having a relatively wide and thin-walled blow-molded body portion, and a relatively narrow and thick-walled unexpanded neck finish portion, is positioned to enable insertion of a mandrel into an open top aperture of the finish portion to widen the finish. The mandrel may include a lower heated tapered portion for expanding the finish, and an upper cooled body portion on which the expanded finish may be cooled. The article may then be sent to a finish crystallizing station having a heating device that heats the widened finish portion for a time and temperature selected to crystallize at least a portion of the widened finish.

Abstract: A method making a plastic container in accordance with one aspect of the present invention includes molding an intermediate container product having a body and a moil integral with the body. The body is of layered construction that includes at least one layer of barrier resin that extends part-way into but not throughout the moil. The upper portion of the moil, in which the barrier material is absent, is removed for recycling as process regrind. The lower portion of the moil is removed to form the container. In the preferred embodiment of the invention, the upper portion of the moil is removed in a laser trimming operation. The lower portion of the moil is removed in the preferred embodiment of the invention by inserting a plug into the open end or mouth of the container, and employing a cutting tool that is positioned by the plug for accurately trimming of the container product with respect to the mouth of the container. The cutting tool preferably is either a pair of shear rollers or a laser cutting tool.

Abstract: A method and apparatus for compression molding plastic articles include a plurality of tools mounted in opposed pairs with the tools of each pair including opposed first and second actuators that define a mold cavity in which a charge of plastic is compression molded. The tooling is preferably carried by a rotary turret so that first and second actuators of each tooling pair are moveable relative to each other between an open position permitting formed articles to be removed from the tooling and to receive fresh charges of plastic, and a closed position to compression mold the charges of plastic.

Abstract: Method and apparatus for sequentially delivering multiple shots of polymer material to a plurality of mold cavities to form multilayer articles. A first shot of greater than 50% of the total article weight of a first polymer material is simultaneously delivered to a plurality of mold cavities using, at each cavity, a chamber of predetermined volume that is prefilled with the first polymer material. A second shot of no greater than 10% of the total article weight of a second material is simultaneously delivered to all of the cavities beginning subsequent to the step of delivering the start of the first shot delivery step. The second shot of second material is delivered through a manifold channel that fluidly communicates with each cavity, and is injected to all cavities under pressure exerted by a source of the second material that is common to all of the plurality of cavities.

Abstract: Apparatus and method for making a molded plastic article having a stretched and crystallized neck finish. In one embodiment, a series of platforms are carried by a conveying apparatus for transporting a series of molded plastic articles along a predetermined path of travel through one or more treatment stations. At a finish widening station, the molded article, having a relatively wide and thin-walled blow-molded body portion, and a relatively narrow and thick-walled unexpanded neck finish portion, is positioned to enable insertion of a mandrel into an open top aperture of the finish portion to widen the finish. The mandrel may include a lower heated tapered portion for expanding the finish, and an upper cooled body portion on which the expanded finish may be cooled. The article may then be sent to a finish crystallizing station having a heating device that heats the widened finish portion for a time and temperature selected to crystallize at least a portion of the widened finish.

Abstract: Apparatus and method for making a molded plastic article having a stretched and crystallized neck finish. In one embodiment, a series of platforms are carried by a conveying apparatus for transporting a series of molded plastic articles along a predetermined path of travel through one or more treatment stations. At a finish widening station, the molded article, having a relatively wide and thin-walled blow-molded body portion, and a relatively narrow and thick-walled unexpanded neck finish portion, is positioned to enable insertion of a mandrel into an open top aperture of the finish portion to widen the finish. The mandrel may include a lower heated tapered portion for expanding the finish, and an upper cooled body portion on which the expanded finish may be cooled. The article may then be sent to a finish crystallizing station having a heating device that heats the widened finish portion for a time and temperature selected to crystallize at least a portion of the widened finish.

Abstract: Method and apparatus for controlling the delivery of polymer material in a sequential injection molding process. In one embodiment, the method provides: delivering a first shot of a first material simultaneously to a plurality of mold cavities; independently sensing for each cavity a property that is indicative of a volume or flow of material that is delivered to the corresponding cavity during the step of delivering the first shot; independently stopping the step of delivering the first shot to one or more cavities according to a program that uses as a variable a signal indicative of the property sensed for the corresponding cavity during delivery of the first shot; and delivering a second shot of a second material simultaneously to the cavities subsequent to the step of stopping the step of delivering the first shot.

Abstract: A finish on a hollow plastic preform or container includes a neck that is at least partially of crystallizable polymer construction and is at least partially crystallized, and a finish ring externally secured over the neck. The neck preferably is of molded plastic construction, and preferably is stretched subsequent to molding but prior to external securement of the finish ring. In the preferred embodiments of the invention, the preform or container has an integral body, and the neck is integrally molded with the body. The finish ring preferably has at least one external thread for securement of a closure to the container after molding.

Abstract: A method of making a plastic container having a threaded wide-mouth finish includes providing a preform having at least an exterior surface of molded polyester construction. The preform is placed in a mold cavity having a first portion for forming a container body, a second portion adjacent to the first portion for forming a cylindrical finish wall without threads, and a third portion adjacent to the second portion for forming a trim dome or moil. The preform is expanded within the mold cavity to form a one-piece intermediate product that includes a body, a cylindrical wide-mouth finish wall and a moil. After removing the intermediate product from the cavity, the moil is severed from the end of the finish wall. At least one thread is then formed on the finish wall by engaging the finish wall with at least one thread-forming tool, which may be heated to facilitate the forming operation.

Abstract: A container, a container preform and a method of making the container or preform in which the finish of the preform or container is at least partially of crystallizable polymer construction, and has an end portion remote from the body of the preform or container, a capping flange adjacent to the body of the preform or container, and a mid portion between the end portion and the capping flange. The end portion of the finish forms an end surface, and the end and mid portions of the finish form continuous inner and outer surfaces. The polymer material in at least one of the end, inner and outer surfaces is crystallized, and crystallization in the finish in a direction perpendicular to such surface is graded from crystallization at the surface to an essential absence of crystallization at a position within the finish spaced from the surface.

Abstract: A preform assembly for blow molding a container includes a molded plastic preform having a body and a neck with an external surface. At least one circumferential channel is molded into the external surface of the preform neck for removing the preform from the forming mold. A plastic finish ring separate from the preform is externally secured to the preform neck over the external surface of the neck.

Abstract: A method of making a plastic container having a body and a finish with at least one external thread includes injection or compression molding a plastic preform having a body and a finish with at least one external thread, blow molding the body of the preform to form the body of the container, and either prior to, subsequent to or both prior and subsequent to blow molding the container body, expanding the injection or compression molded preform finish to form a container finish having at least one injection or compression molded external thread. In the preferred embodiments of the invention, the finish is expanded after the container body is blow-molded. The invention can be implemented to expand a narrow-neck preform or container finish to a wide-mouth preform or container finish.

Abstract: A preform assembly for blow molding a container includes a molded plastic preform having a body and a neck with an external surface. The neck includes a plurality of spaced lands molded integrally with the neck and the body and defining the external surface of the neck, and a plurality of open spaces between the lands. A plastic finish ring is molded separately from the preform and is externally secured over the lands. The open spaces between the lands reduce heat transfer between the preform neck and the finish ring. In two exemplary embodiments of the invention, the lands include either spaced axial ribs or spaced circumferential ribs on the preform neck, and the open spaces include either spaced axial channels or spaced circumferential channels between the ribs.

Abstract: A preform assembly for blow molding a container includes a molded plastic preform having an open mouth, a neck surrounding the mouth with an external surface at a first diameter, an external flange at one end of the neck surrounding the mouth, and a preform body integrally molded with the neck at an end of the neck spaced from the flange. The preform body has a second external diameter that is greater than the first diameter of the neck external surface. A circumferentially continuous molded plastic finish ring is externally secured over the external surface of the neck between the flange and the preform body. In the preferred embodiments of the invention, the finish ring is secured to the preform neck by expanding the ring over the flange and then allowing the ring resiliently to shrink onto the external surface of the neck.

Abstract: A method of making a plastic container having a body and a finish with at least one external thread includes providing a plastic preform having a body and a neck and blow molding the body of the preform to form the body of the container. Either prior to or subsequent to blow molding the container body, the preform neck is radially and circumferentially expanded. A finish ring having at least one external thread is secured to the external surface of the neck after expansion of the neck.

Abstract: A preform assembly for blow molding a container includes a molded plastic preform having a body and a neck with an external surface. The neck includes a plurality of spaced lands molded integrally with the neck and the body and defining the external surface of the neck, and a plurality of open spaces between the lands. A plastic finish ring is molded separately from the preform and is externally secured over the lands. The open spaces between the lands reduce heat transfer between the preform neck and the finish ring. In two exemplary embodiments of the invention, the lands include either spaced axial ribs or spaced circumferential ribs on the preform neck, and the open spaces include either spaced axial channels or spaced circumferential channels between the ribs.

Abstract: A method of making a plastic container having a body and a finish with at least one external thread includes injection or compression molding a plastic preform having a body and a finish with at least one external thread, blow molding the body of the preform to form the body of the container, and either prior to, subsequent to or both prior and subsequent to blow molding the container body, expanding the injection or compression molded preform finish to form a container finish having at least one injection or compression molded external thread. In the preferred embodiments of the invention, the finish is expanded after the container body is blow-molded. The invention can be implemented to expand a narrow-neck preform or container finish to a wide-mouth preform or container finish.