Patents by Inventor Thomas Ernst Müller

Thomas Ernst Müller has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200087511
    Abstract: This invention relates to novel macromers containing dithiocarbonate (or xanthate) groups, novel preformed stabilizers comprising macromers, and novel polymer polyols comprising the novel macromers and/or novel preformed stabilizers. This invention also relates to processes for the preparation of these materials. Other aspects of this invention include foams comprising the novel polymer polyols and a process for preparing foam comprising the novel polymer polyols.
    Type: Application
    Filed: November 19, 2019
    Publication date: March 19, 2020
    Inventors: Rick L. ADKINS, Jack R. Reese, Thomas Ernst Müller, Christoph Gürtler, Urs Rauwald, Muhammad Afzal Subhani, Verena Jakoby, Burkhard Köhler, Walter Leitner
  • Publication number: 20200048402
    Abstract: A process for preparing a phosphorus-functional polyethercarbonate polyol, comprising reacting a polyethercarbonate polyol having unsaturated groups with a phosphorus-functional compound of formula (Ia): wherein X=O or S; and wherein R1 and R2 are selected from the group consisting of C1-C22 alkyl, C1-C22 alkoxy, C1-C22 alkylsulfanyl, C6-C70 aryl, C6-C70 aryloxy, C6-C70 arylsulfanyl, C7-C70 aralkyl, C7-C70 aralkyloxy, C7-C70 aralkylsulfanyl, C7-C70 alkylaryl, C7-C70 alkylaryloxy, C7-C70 alkylarylsulfanyl, or wherein R1 and R2 are bridged to one another directly and/or via heteroatoms and are selected from the group consisting of C1-C22 alkylene, oxygen, sulfur, and NR5, wherein R5 is hydrogen, C1-C22 alkyl, C1-C22 acyl, C7-C22 aralkyl, or C6-C70 aryl radical. A process for preparing a phosphorus-functional polyurethane polymer is disclosed.
    Type: Application
    Filed: April 3, 2018
    Publication date: February 13, 2020
    Inventors: Thomas Ernst Mueller, Christoph Guertler, Kai Laemmerhold, Muhammad Afzal Subhani, Burkhard Koehler, Walter Leitner
  • Patent number: 10526484
    Abstract: This invention relates to novel macromers containing dithiocarbonate (or xanthate) groups, novel preformed stabilizers comprising macromers, and novel polymer polyols comprising the novel macromers and/or novel preformed stabilizers. This invention also relates to processes for the preparation of these materials. Other aspects of this invention include foams comprising the novel polymer polyols and a process for preparing foam comprising the novel polymer polyols.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: January 7, 2020
    Assignees: Covestro LLC, Covestro Deutschland AG
    Inventors: Rick L. Adkins, Jack R. Reese, Thomas Ernst Müller, Christoph Gürtler, Urs Rauwald, Muhammad Afzal Subhani, Verena Jakoby, Burkhard Köhler, Walter Leitner
  • Publication number: 20190315904
    Abstract: The present invention relates to a method for producing a prepolymer that contains carbon-carbon multiple bonds, a polyol component A) being reacted with component B) that contains isocyanate groups and the polyol component comprising a polyether carbonate polyol that contains carbon-carbon multiple bonds.
    Type: Application
    Filed: October 10, 2017
    Publication date: October 17, 2019
    Inventors: Muhammad Afzal SUBHANI, Burkhard KOEHLER, Walter LEITNER, Thomas Ernst MÜLLER, Christoph GÜRTLER
  • Patent number: 10385167
    Abstract: The present invention relates to polyoxazolidinone compounds, a method for the production of polyoxazolidinone compounds, comprising the step of reacting a biscarbamate compound with a bisepoxide compound in the presence of a mono-carbamate, a mono-isocyanate and/or a mono-epoxide compound as chain regulator and a suitable base having a pKb value of ?9 as catalyst. The invention further relates to the use of polyoxazolidinone compounds with high thermal stability.
    Type: Grant
    Filed: February 9, 2016
    Date of Patent: August 20, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Susmit Basu, Claudine Rangheard, David Rivillo, Walter Leitner, Burkhard Köhler
  • Patent number: 10364323
    Abstract: The invention relates to a method for producing polyether carbonate polyols by agglomeration of alkyl oxides and carbon dioxide on carboxylic acid in the presence of a double metal cyanide (DMC) catalyst, wherein one or more carboxylic acids are continually added to the reactor during the reaction, characterized in that the carboxylic acid is at least difunctional and has a pKa value greater than or equal to 1.5, and the adding of the one or more carboxylic acids occurs such that, at any time in the method according to the invention, the molar concentration of unconverted carboxylic acid in the reaction mixture does not exceed a value in the amount of 0.001 mol/g multiplied by the mass of the catalyst used per liter of reaction mixture, specified in grams, and two carboxylic acid groups present in the same molecule are separated from each other at least by one carbon atom. The method further relates to the polyether carbonate polyols obtained according to the invention.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: July 30, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Michael Pohl, Muhammad Afzal Subhani, Walter Leitner
  • Patent number: 10358526
    Abstract: The present invention relates to a method for producing polyether carbonates containing alkoxysilyl groups in which (a) an unsaturated polyether carbonate polyol is reacted with (b) an alkoxysilane compound of formula (II) Si(X)m(R1)n(R2)o (II), where X?H, Y—S—H and Y=C1-C22 alkylene, C6-C14 arylene, C7-C14 aralkylene, C7-C14 alkylarylene; R1=C1-C8 alkoxy, C7-C20-aralkoxy, C6-C14 aroxy, C7-C20 alkylaroxy; R2=C1-C22 alkyl, C6-C14 aryl, C7-C14 aralkyl, C7-C14 alkylaryl, and m and n represent, independently of one another, an integer ?1, o is zero or an integer ?1 and m+n+o=4. The invention further relates to the production of a polyurethane polymer using such a polyether carbonate, a cross-linked, siloxane group containing polymer and a molded part containing or consisting of said cross-linked polymer.
    Type: Grant
    Filed: September 21, 2015
    Date of Patent: July 23, 2019
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Muhammad Afzal Subhani, Burkhard Koehler
  • Publication number: 20190185666
    Abstract: This invention relates to novel macromers containing dithiocarbonate (or xanthate) groups, novel preformed stabilizers comprising macromers, and novel polymer polyols comprising the novel macromers and/or novel preformed stabilizers. This invention also relates to processes for the preparation of these materials. Other aspects of this invention include foams comprising the novel polymer polyols and a process for preparing foam comprising the novel polymer polyols.
    Type: Application
    Filed: December 20, 2017
    Publication date: June 20, 2019
    Inventors: Rick L. Adkins, Jack R. Reese, Thomas Ernst Müller, Christoph Gürtler, Urs Rauwald, Muhammad Afzal Subhani, Verena Jakoby, Burkhard Köhler, Walter Leitner
  • Patent number: 10239995
    Abstract: The invention provides a process for preparing polyether carbonate polyols by addition of alkylene oxides and carbon dioxide onto H-functional starter substance in the presence of a double metal cyanide (DMC) catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein (?) alkylene oxide and carbon dioxide are added onto H-functional starter substance in a reactor in the presence of a double metal cyanide catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein a reaction mixture comprising the polyether carbonate polyol is obtained, and wherein (?) the reaction mixture obtained in step (?) remains in the reactor or is transferred continuously into a postreactor, wherein the content of free alkylene oxide in the reaction mixture is reduced in each case in the manner of a postreaction, characterized in that a component K is added during the postreaction, component K being selected from at least one compound containing a p
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: March 26, 2019
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Jörg Hofmann, Thomas Ernst Müller, Michael Pohl, Walter Leitner
  • Patent number: 10167364
    Abstract: The present invention relates to a process for preparing aromatic polycarbonates, comprising the step of reacting bisphenols with dithiocarbonates or selenium analogs thereof in the presence of a catalyst. It further relates to the use of dithiocarbonates or selenium analogs thereof as transesterifying reagents for the preparation of polycarbonates.
    Type: Grant
    Filed: February 15, 2016
    Date of Patent: January 1, 2019
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Nicolai Kolb, Burkhard Köhler, Walter Leitner, Jan Heijl, Alexandra Große Böwing
  • Patent number: 10138328
    Abstract: The invention relates to a method for producing polyether carbonate polyols, comprising the step of reacting alkylene oxide with carbon dioxide in the presence of an h-functional starter compound and double metal cyanide catalyst. The invention is characterized in that the method comprises the following steps: (?) optionally, pre-treating the double metal cyanide catalyst (DMC catalyst) at a temperature of 50 to 200° C.
    Type: Grant
    Filed: November 16, 2015
    Date of Patent: November 27, 2018
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Matthias Wohak, Jörg Hofmann, Carlson Torren
  • Publication number: 20180291148
    Abstract: The invention relates to a method for producing polyether carbonate polyols by agglomeration of alkyl oxides and carbon dioxide on carboxylic acid in the presence of a double metal cyanide (DMC) catalyst, wherein one or more carboxylic acids are continually added to the reactor during the reaction, characterized in that the carboxylic acid is at least difunctional and has a pKa value greater than or equal to 1.5, and the adding of the one or more carboxylic acids occurs such that, at any time in the method according to the invention, the molar concentration of unconverted carboxylic acid in the reaction mixture does not exceed a value in the amount of 0.001 mol/g multiplied by the mass of the catalyst used per liter of reaction mixture, specified in grams, and two carboxylic acid groups present in the same molecule are separated from each other at least by one carbon atom. The method further relates to the polyether carbonate polyols obtained according to the invention.
    Type: Application
    Filed: May 24, 2016
    Publication date: October 11, 2018
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Michael Pohl, Muhammad Afzal Subhani, Walter Leitner
  • Publication number: 20180037697
    Abstract: The present invention relates to a process for preparing aromatic polycarbonates, comprising the step of reacting bisphenols with dithiocarbonates or selenium analogues thereof in the presence of a catalyst. It further relates to the use of dithiocarbonates or selenium analogues thereof as transesterifying reagents for the preparation of polycarbonates.
    Type: Application
    Filed: February 15, 2016
    Publication date: February 8, 2018
    Inventors: Thomas Ernst MÜLLER, Christoph GÜRTLER, Nicolai KOLB, Burkhard KÖHLER, Walter LEITNER, Jan HEIJL, Alexandra GROßE BÖWING
  • Publication number: 20180022871
    Abstract: The present invention relates to polyoxazolidinone compounds, a method for the production of polyoxazolidinone compounds, comprising the step of reacting a biscarbamate compound with a bisepoxide compound in the presence of a mono-carbamate, a mono-isocyanate and/or a mono-epoxide compound as chain regulator and a suitable base having a pKb value of ?9 as catalyst. The invention further relates to the use of polyoxazolidinone compounds with high thermal stability.
    Type: Application
    Filed: February 9, 2016
    Publication date: January 25, 2018
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Susmit Basu, Claudine Rangheard, David Rivillo, Walter Leitner, Burkhard Köhler
  • Publication number: 20180009941
    Abstract: The invention provides a process for preparing polyether carbonate polyols by addition of alkylene oxides and carbon dioxide onto H-functional starter substance in the presence of a double metal cyanide (DMC) catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein (?) alkylene oxide and carbon dioxide are added onto H-functional starter substance in a reactor in the presence of a double metal cyanide catalyst or in the presence of a metal complex catalyst based on the metals zinc and/or cobalt, wherein a reaction mixture comprising the polyether carbonate polyol is obtained, and wherein (?) the reaction mixture obtained in step (?) remains in the reactor or is transferred continuously into a postreactor, wherein the content of free alkylene oxide in the reaction mixture is reduced in each case in the manner of a postreaction, characterized in that a component K is added during the postreaction, component K being selected from at least one compound containing a p
    Type: Application
    Filed: January 27, 2016
    Publication date: January 11, 2018
    Inventors: Jörg Hofmann, Thomas Ernst Müller, Michael Pohl, Walter Leitner
  • Publication number: 20180001310
    Abstract: The invention relates to a method for producing isocyanurates and isocyanurate-containing polyurethanes, comprising the step of reacting an isocyanate in the presence of a catalyst.
    Type: Application
    Filed: December 10, 2015
    Publication date: January 4, 2018
    Inventors: Thomas Ernst Müller, Torsten Hagen, Bolko Raffel, Christoph Gürtler, Henning Vogt, Abdulghani Al Nabulsi, Burkhard Köhler, Walter Leitner
  • Publication number: 20170321005
    Abstract: The invention relates to a method for producing polyether carbonate polyols, comprising the step of reacting alkylene oxide with carbon dioxide in the presence of an h-functional starter compound and double metal cyanide catalyst. The invention is characterized in that the method comprises the following steps: (?) optionally, pre-treating the double metal cyanide catalyst (DMC catalyst) at a temperature of 50 to 200° C.
    Type: Application
    Filed: November 16, 2015
    Publication date: November 9, 2017
    Applicant: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Matthias Wohak, Jörg Hofmann, Carlson Torren
  • Publication number: 20170313816
    Abstract: The present invention relates to a method for producing polyether carbonates containing alkoxysilyl groups in which (a) an unsaturated polyether carbonate polyol is reacted with (b) an alkoxysilane compound of formula (II) Si(X)m(R1)n(R2)o (II), where X=H, Y—S—H and Y=C1-C22 alkylene, C6-C14 arylene, C7-C14 aralkylene, C7-C14 alkylarylene; R1=C1-C8 alkoxy, C7-C20-aralkoxy, C6-C14 aroxy, C7-C20 alkylaroxy; R2=C1-C22 alkyl, C6-C14 aryl, C7-C14 aralkyl, C7-C14 alkylaryl, and m and n represent, independently of one another, an integer ?1, o is zero or an integer ?1 and m+n+o=4. The invention further relates to the production of a polyurethane polymer using such a polyether carbonate, a cross-linked, siloxane group containing polymer and a molded part containing or consisting of said cross-linked polymer.
    Type: Application
    Filed: September 21, 2015
    Publication date: November 2, 2017
    Applicant: Covestro Deutschland AG
    Inventors: Thomas Ernst Müller, Christoph Gürtler, Muhammad Afzal Subhani, Burkhard Koehler
  • Patent number: 9790328
    Abstract: The present invention relates to a method for producing polyethercarbonate-polyoxymethylene block copolymers, comprising the step of polymerizing formaldehyde, wherein formaldehyde is polymerized in the presence of a polyethercarbonate having at least one Zerewitinoff-active H atom, obtaining an intermediate product. The obtained intermediate product can be further reacted with a cyclic carboxylic acid ester or carbonic acid ester, a cyclic anhydride, an epoxide, and/or an isocyanate, wherein a hydroxyl- or carboxy-functional or NCO-modified polyethercarbonate-polyoxymethylene block copolymer is obtained. The present invention further relates to polyethercarbonate-polyoxymethylene block copolymers that can be obtained by means of such a method and to the use of same to produce polyurethane polymers.
    Type: Grant
    Filed: June 10, 2014
    Date of Patent: October 17, 2017
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Ernst Mueller, Christoph Guertler, Walter Leitner, Henning Vogt, Gabor Barath, Mario Krautschick
  • Publication number: 20170233526
    Abstract: A process for the preparation of polyethercarbonate polyols comprises the reaction of a reaction mixture comprising one or more H-functional starter compounds, one or more alkylene oxides, carbon dioxide and a double metal cyanide (DMC) catalyst. The reaction is conducted in a reactor under stirring with a specific power input into the reaction mixture, expressed as Watts per liter (W/L), of ?0.07 to ?5.00.
    Type: Application
    Filed: August 10, 2015
    Publication date: August 17, 2017
    Inventors: Stefanie Braun, Thomas Ernst Müller, Jörg Hofmann, Kabir Rakibul, Walter Leitner, Muhammad Afzal Subhani