Abstract: A method for enriching a synthesis gas in hydrogen is presented. The method includes adding H2O to the synthesis gas to form a synthesis gas stream that includes hydrogen, carbon monoxide, and steam. The synthesis gas stream has a steam to dry gas molar ratio, S/DG; and an oxygen to carbon molar ratio, O/C. The method includes introducing the synthesis gas stream into a water-gas shift reactor and reacting the synthesis gas stream in the water-gas shift reactor in the presence of a non-iron-based catalyst to produce a shifted synthesis gas. The method further includes controlling an outlet temperature of the synthesis gas stream to remain at or below a critical temperature or to drop to or below the critical temperature by adjusting the S/DG ratio to maintain the O/C ratio below a lower O/C limit or above an upper O/C limit.

Abstract: A method for enriching a synthesis gas in hydrogen is presented. The method includes adding H2O to the synthesis gas to form a synthesis gas stream that includes hydrogen, carbon monoxide, and steam. The synthesis gas stream has a steam to dry gas molar ratio, S/DG; and an oxygen to carbon molar ratio, O/C. The method includes introducing the synthesis gas stream into a water-gas shift reactor and reacting the synthesis gas stream in the water-gas shift reactor in the presence of a non-iron-based catalyst to produce a shifted synthesis gas. The method further includes controlling an outlet temperature of the synthesis gas stream to remain at or below a critical temperature or to drop to or below the critical temperature by adjusting the S/DG ratio to maintain the O/C ratio below a lower O/C limit or above an upper O/C limit.

Abstract: A low carbon-emission hydrogen production process may be achieved by first separating carbon dioxide from a reformer syngas stream, followed by separating the carbon dioxide-depleted syngas stream using a semi-permeable membrane to produce a hydrogen-enriched permeate and a hydrogen-depleted retentate. The hydrogen-enriched permeate is purified to produce a hydrogen product and a hydrogen-depleted tail gas stream. The hydrogen-depleted retentate stream may be recycled to the feed and the hydrogen-depleted tail gas stream may be used as fuel in the reformer burners.

Abstract: A low carbon-emission hydrogen production process may be achieved by first separating carbon dioxide from a reformer syngas stream, followed by separating the carbon dioxide-depleted syngas stream using a semi-permeable membrane to produce a hydrogen-enriched permeate and a hydrogen-depleted retentate. The hydrogen-enriched permeate is purified to produce a hydrogen product and a hydrogen-depleted tail gas stream. The hydrogen-depleted retentate stream may be recycled to the feed and the hydrogen-depleted tail gas stream may be used as fuel in the reformer burners.

Abstract: A low carbon-emission hydrogen production process may be achieved by first separating carbon dioxide from a reformer syngas stream, followed by separating the carbon dioxide-depleted syngas stream using a semi-permeable membrane to produce a hydrogen-enriched permeate and a hydrogen-depleted retentate. The hydrogen-enriched permeate is purified to produce a hydrogen product and a hydrogen-depleted tail gas stream. The hydrogen-depleted retentate stream may be recycled to the feed and the hydrogen-depleted tail gas stream may be used as fuel in the reformer burners.

Abstract: A method for enriching a synthesis gas in hydrogen is presented. The method includes adding H2O to the synthesis gas to form a synthesis gas stream that includes hydrogen, carbon monoxide, and steam. The synthesis gas stream has a steam to dry gas molar ratio, S/DG; and an oxygen to carbon molar ratio, O/C. The method includes introducing the synthesis gas stream into a water-gas shift reactor and reacting the synthesis gas stream in the water-gas shift reactor in the presence of a non-iron-based catalyst to produce a shifted synthesis gas. The method further includes controlling an outlet temperature of the synthesis gas stream to remain at or below a critical temperature or to drop to or below the critical temperature by adjusting the S/DG ratio to maintain the O/C ratio below a lower O/C limit or above an upper O/C limit.