Patents by Inventor Thomas G. Haynes, III

Thomas G. Haynes, III has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230241677
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Application
    Filed: April 12, 2023
    Publication date: August 3, 2023
    Applicant: TECNIUM, LLC
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Publication number: 20230193428
    Abstract: Described herein are methods of forming a neutron shielding material. Such material may comprise a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.
    Type: Application
    Filed: February 13, 2023
    Publication date: June 22, 2023
    Inventors: Krishna P. Singh, Thomas G. Haynes, III, Luke Chester Sobus
  • Publication number: 20230117993
    Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being formed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.
    Type: Application
    Filed: December 20, 2022
    Publication date: April 20, 2023
    Inventors: Krishna P. SINGH, Evan ROSENBAUM, Thomas G. HAYNES, III, John D. GRIFFITHS, Debabrata MITRA-MAJUMDAR, Indresh RAMPALL, Joseph Gerald Leo RAJKUMAR
  • Publication number: 20230080268
    Abstract: A vertical bundle air-cooled heat exchanger, a finned tube assembly for an air cooled condenser and method for forming the same, and a system for removing thermal energy generated by radioactive materials. In one aspect, an air cooled condenser sized for industrial and commercial application includes an inlet steam distribution header for conveying steam, a condensate outlet header for conveying condensate, an array of tube bundles each having a plurality of finned tube assemblies having a bare steel tube with an exposed outer surface and a set of aluminum fins brazed directly onto the tube by a brazing filler metal. The steel tubes may be spaced apart by the aluminum fins and have an inlet end fluidly coupled to the inlet steam distribution header and an outlet end fluidly coupled to the outlet header. A forced draft fan may be arranged to blow air through the tube bundles.
    Type: Application
    Filed: November 7, 2022
    Publication date: March 16, 2023
    Inventors: Krishna P. SINGH, Joseph Gerald Leo RAJKUMAR, Indresh RAMPALL, Frank David SANDERLIN, William G. SCHOLFIELD, Dmitriy Yakov KATS, Joseph Paul MOSHER, Robert Charles SLOAN, Thomas G. HAYNES, III
  • Patent number: 11590573
    Abstract: Described herein are methods of forming a neutron shielding material. Such material may comprise a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: February 28, 2023
    Inventors: Krishna P. Singh, Thomas G. Haynes, III, Luke Chester Sobus
  • Patent number: 11541484
    Abstract: Described herein are compositions for use in the brazing of metal substrates. Methods of making and using these compositions are also described herein.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: January 3, 2023
    Inventors: Krishna P. Singh, William G. Scholfield, Dmitriy Yakov Kats, Joseph Paul Mosher, Robert Charles Sloan, Thomas G. Haynes, III
  • Publication number: 20210225537
    Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being formed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.
    Type: Application
    Filed: November 12, 2020
    Publication date: July 22, 2021
    Inventors: Krishna P. SINGH, Evan ROSENBAUM, Thomas G. HAYNES, III, John D. GRIFFITHS, Debabrata MITRA-MAJUMDAR, Indresh RAMPALL, Joseph Gerald Leo RAJKUMAR
  • Patent number: 10991472
    Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being formed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: April 27, 2021
    Inventors: Evan Rosenbaum, Thomas G. Haynes, III, Krishna P. Singh
  • Publication number: 20210082590
    Abstract: A neutron absorbing insert for use in a fuel rack. In one aspect, the insert includes: a plate structure having a first wall and a second wall that is non-coplanar to the first wall; the first and second walls being themed by a single panel of a metal matrix composite having neutron absorbing particulate reinforcement that is bent into the non-coplanar arrangement along a crease; and a plurality of spaced-apart holes formed into the single panel along the crease prior to bending.
    Type: Application
    Filed: March 25, 2014
    Publication date: March 18, 2021
    Applicant: Holtec International, Inc.
    Inventors: Evan Rosenbaum, Thomas G. Haynes, III, Krishna P. Singh
  • Publication number: 20210053124
    Abstract: Described herein are methods of forming a neutron shielding material. Such material may comprise a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.
    Type: Application
    Filed: October 29, 2020
    Publication date: February 25, 2021
    Inventors: Krishna P. Singh, Thomas G. Haynes, III, Luke Chester Sobus
  • Publication number: 20210031315
    Abstract: A vertical bundle air-cooled heat exchanger, a finned tube assembly for an air cooled condenser and method for forming the same, and a system for removing thermal energy generated by radioactive materials. In one aspect, an air cooled condenser sized for industrial and commercial application includes an inlet steam distribution header for conveying steam, a condensate outlet header for conveying condensate, an array of tube bundles each having a plurality of finned tube assemblies having a bare steel tube with an exposed outer surface and a set of aluminum fins brazed directly onto the tube by a brazing filler metal. The steel tubes may be spaced apart by the aluminum fins and have an inlet end fluidly coupled to the inlet steam distribution header and an outlet end fluidly coupled to the outlet header. A forced draft fan may be arranged to blow air through the tube bundles.
    Type: Application
    Filed: October 19, 2020
    Publication date: February 4, 2021
    Inventors: Krishna P. SINGH, Joseph Gerald Leo RAJKUMAR, Indresh RAMPALL, Frank David SANDERLIN, William G. SCHOLFIELD, Dmitriy Yakov KATS, Joseph Paul MOSHER, Robert Charles SLOAN, Thomas G. HAYNES, III
  • Patent number: 10843272
    Abstract: Described herein is a powder blend comprising a first component comprising a blend of a first metal particle and a first ceramic particle; and a second component comprising a reinforcing chip, the reinforcing chip comprising a second ceramic particle dispersed within a chip metal matrix.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: November 24, 2020
    Assignee: TECNIUM, LLC
    Inventors: Krishna P. Singh, Thomas G. Haynes, III, Luke Chester Sobus
  • Publication number: 20200318223
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Application
    Filed: May 27, 2020
    Publication date: October 8, 2020
    Applicant: Technium, LLC
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 10676805
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: June 9, 2020
    Assignee: TECNIUM, LLC
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Publication number: 20200130111
    Abstract: Described herein are compositions for use in the brazing of metal substrates. Methods of making and using these compositions are also described herein.
    Type: Application
    Filed: December 23, 2019
    Publication date: April 30, 2020
    Inventors: Krishna P. Singh, William G. Scholfield, Dmitriy Yakov Kats, Joseph Paul Mosher, Robert Charles Sloan, Thomas G. Haynes, III
  • Patent number: 10512990
    Abstract: Described herein are compositions for use in the brazing of metal substrates, methods of making and using these compositions are also described herein. Heat exchangers often have a distributor tube whose external surface is provided with cooling fins. The distributor tube is typically a steel tube coated with a metal having good heat conduction, such as aluminum. The cooling fins themselves also generally comprise aluminum because of its good heat conductivity and low weight.
    Type: Grant
    Filed: December 3, 2013
    Date of Patent: December 24, 2019
    Assignee: HOLTEC INTERNATIONAL, INC.
    Inventors: Krishna P. Singh, William G. Scholfield, Dmitriy Yakov Kats, Joseph Paul Mosher, Robert Charles Sloan, Thomas G. Haynes, III
  • Publication number: 20190169719
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Application
    Filed: February 12, 2019
    Publication date: June 6, 2019
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 10202674
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: February 12, 2019
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Publication number: 20170130302
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Application
    Filed: January 24, 2017
    Publication date: May 11, 2017
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 9551048
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: February 24, 2015
    Date of Patent: January 24, 2017
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog