Patents by Inventor Thomas Garoff

Thomas Garoff has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9562119
    Abstract: The present invention relates to solid catalyst components comprising a reaction product of a titanium compound, a magnesium compound, an alcohol, an aluminum alkoxide, a siloxane mixture, and a maleate derivative; and catalyst systems comprising the solid catalyst components and organoaluminum compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing ethylene using the catalyst systems.
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: February 7, 2017
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Main Chang, Thomas Garoff
  • Patent number: 9556295
    Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: January 31, 2017
    Assignee: Borealis AG
    Inventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
  • Publication number: 20160060372
    Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.
    Type: Application
    Filed: April 28, 2014
    Publication date: March 3, 2016
    Inventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
  • Patent number: 8461280
    Abstract: A multimodal linear low density polyethylene polymer having a final density of 900 to 940 kg/m3, and containing at least one ?-olefin comonomer in addition to ethylene comprising: (A) 30 to 60 wt % of a lower molecular weight component being an ethylene homopolymer or a copolymer of ethylene and at least one ?-olefin; and (B) 70 to 40 wt % of a higher molecular weight component being a copolymer of ethylene and at least one ?-olefin, said ?-olefin being the same or different from any ?-olefin used in component (A) but with the proviso that both components (A) and (B) are not polymers of ethylene and butane alone; wherein the multimodal LLDPE has a dart drop of at least 700 g; and wherein components (A) and (B) are obtainable using a Ziegler-Natta catalyst.
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: June 11, 2013
    Assignee: Borealis Technology Oy
    Inventors: Virginie Eriksson, Marjo Vaananen, Markku Vahteri, Thomas Garoff, Petri Rekonen, Jari Hatonen, Siw Bodil Fredriksen, Katrin Nord-Varhaug, Marit Seim, Jorunn Nilsen, Irene Helland
  • Patent number: 8409681
    Abstract: A process is disclosed for producing a multi-modal linear low density polyethylene in at least two staged reactors connected in series, comprising (i) polymerizing in a first slurry phase stage ethylene monomers with a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A); and (ii) polymerizing in a second gas or slurry phase stage ethylene monomers with a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B). The Ziegler-Natta polymerization catalyst system comprises: 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of formula (I) b) an aluminum compound of formula (II); and c) a vanadium compound and a titanium compound having a molar ratio (V:Ti) from 10:90 to 90:10; and 2) one or more organometallic cocatalvsts of formula (III). The linear low density polyethylene shows an improved comonomer composition distribution Formulas (I), (II), and (III) are described herein.
    Type: Grant
    Filed: February 22, 2010
    Date of Patent: April 2, 2013
    Assignee: Borealis AG
    Inventors: Thomas Garoff, Paivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20120095172
    Abstract: Ziegler-Natta catalyst composition capable of producing ethylene/alpha-olefins copolymers, particularly linear low density polyethylene; the composition having an improved stability of its behaviour during polymerization in respect to time. The Ziegler-Natta catalyst composition comprises: 1.
    Type: Application
    Filed: April 26, 2010
    Publication date: April 19, 2012
    Inventors: Thomas Garoff, Paivi Waldvogel, Kalle Kallio, Virginie Eriksson
  • Patent number: 8143184
    Abstract: The invention is directed to a process for producing an olefin polymerization catalyst wherein a solution of a soluble magnesium complex containing an element of is Group 13 or 14 of the Periodic Table (IUPAC) is contacted with a halogen containing transition metal compound of Group 3 to 10 of the Periodic Table (IUPAC) to obtain a solid catalyst complex comprising as essential components Mg, said element of is Group 13 or 14 of the Periodic Table (IUPAC) and said transition metal compound.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: March 27, 2012
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Päivi Waldvogel
  • Publication number: 20110306737
    Abstract: Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least (i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A) (ii) polymerizing in a second gas or slurry phase stage ethylene monomers and one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B), whereby the Ziegler-Natta polymerization catalyst system comprises 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of the formula (I): Mg(OR1)2-n(R1)n, wherein each R1 independently represents a C1-C20 hydrocarbyl group and 0?n<2 and may or may not be an integer; b) an aluminium compound of the formula (II) Al(R2)mX3-m, wherein each R2 i
    Type: Application
    Filed: February 22, 2010
    Publication date: December 15, 2011
    Inventors: Thomas Garoff, Päivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20110294970
    Abstract: The present invention relates to solid catalyst components comprising a reaction product of a titanium compound, a magnesium compound, an alcohol, an aluminum alkoxide, a siloxane mixture, and a maleate derivative; and catalyst systems comprising the solid catalyst components and organoaluminum compounds. The present invention also relates to methods of making the solid catalyst components and the catalyst systems, and methods of polymerizing or copolymerizing ethylene using the catalyst systems.
    Type: Application
    Filed: May 25, 2010
    Publication date: December 1, 2011
    Applicant: BASF CATALYSTS, LLC
    Inventors: Main Chang, Thomas Garoff
  • Publication number: 20110263801
    Abstract: Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least (i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A) (ii) polymerizing in a second gas or slurry phase stage ethylene monomers and one or more alpha-olefine comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B), whereby the Ziegler-Natta polymerization catalyst system comprises: 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of the formula (I): Mg(OR1)2-n(R1)n, wherein each R1 independently represents a C1-C20 hydrocarbyl group and 0<n<2 and may or may not be an integer; b) an aluminium compound of the formula (II) Al(R2)mX3-m, wherein each
    Type: Application
    Filed: February 22, 2010
    Publication date: October 27, 2011
    Inventors: Thomas Garoff, Päivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20110028665
    Abstract: A multimodal linear low density polyethylene polymer having a final density of 900 to 940 kg/m3, and containing at least one ?-olefin comonomer in addition to ethylene comprising: (A) 30 to 60 wt % of a lower molecular weight component being an ethylene homopolymer or a copolymer of ethylene and at least one ?-olefin; and (B) 70 to 40 wt % of a higher molecular weight component being a copolymer of ethylene and at least one ?-olefin, said ?-olefin being the same or different from any ?-olefin used in component (A) but with the proviso that both components (A) and (B) are not polymers of ethylene and butane alone; wherein the multimodal LLDPE has a dart drop of at least 700 g; and wherein components (A) and (B) are obtainable using a Ziegler-Natta catalyst.
    Type: Application
    Filed: December 5, 2008
    Publication date: February 3, 2011
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Virginie Eriksson, Markku Vahteri, Marjo Vaananen, Thomas Garoff, Jari Hatonen, Petri Rekonen, Siw Bodil Fredriksen, Katrin Nord-Varhaug, Marit Seim, Jorunn Nilsen, Irene Helland
  • Publication number: 20100130705
    Abstract: The present invention provides a method for tailoring the molecular weight distribution of a multimodal (e.g. bimodal) ethylene polymer having a lower molecular weight component and a higher molecular weight component comprising polymerising ethylene and optionally at least one further alpha olefin in at least two stages, wherein at least one stage is carried out in a slurry phase in the presence of a Ziegler Natta catalyst comprising an electron donor which is an ether.
    Type: Application
    Filed: November 1, 2006
    Publication date: May 27, 2010
    Applicant: Borelis Technology OY
    Inventors: Jarmo Lindroos, Mats Backman, Thomas Garoff, Peter Idelmann, Solveig Johansonn, Young Soo Ko, Minna Stalhammar, Paivi Waldvogel
  • Patent number: 7718563
    Abstract: The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: May 18, 2010
    Assignee: Borealis Technology Oy
    Inventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen
  • Patent number: 7608555
    Abstract: The present invention relates to a process for the production of catalysts, particularly of Ziegler-Natta type of catalysts for olefin polymerisation, to the catalysts as such, and to their use in polymerising olefins.
    Type: Grant
    Filed: June 6, 2007
    Date of Patent: October 27, 2009
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
  • Publication number: 20080275200
    Abstract: The invention provides a process for producing an olefin polymerisation catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.
    Type: Application
    Filed: March 7, 2008
    Publication date: November 6, 2008
    Applicant: Borealis Technology Oy
    Inventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen
  • Publication number: 20080249263
    Abstract: The invention is directed to a process for producing an olefin polymerization catalyst wherein a solution of a soluble magnesium complex containing an element of is Group 13 or 14 of the Periodic Table (IUPAC) is contacted with a halogen containing transition metal compound of Group 3 to 10 of the Periodic Table (IUPAC) to obtain a solid catalyst complex comprising as essential components Mg, said element of is Group 13 or 14 of the Periodic Table (IUPAC) and said transition metal compound.
    Type: Application
    Filed: June 2, 2005
    Publication date: October 9, 2008
    Inventors: Thomas Garoff, Paivi Waldvogel
  • Patent number: 7432220
    Abstract: The invention is directed to a process for producing a particulate support for an olefin polymerisation catalyst wherein a solution of a magnesium compound is contacted with a solution of an element of Group (13 or 14) of the Periodic Table (IUPAC) to obtain a solid reaction product. In the process of the invention the solid reaction product is formed by: i) contacting (a) a solution of a magnesium hydrocarbyloxy compound with (b) a solution of a halogen-containing compound of an element of Group (13 or 14) of the Periodic Table (IUPAC); and ii) recovering the solidified reaction product from the reaction mixture.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: October 7, 2008
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Päivi Waldvogel, Kari Pesonen
  • Publication number: 20080064835
    Abstract: The invention provides a process for producing an olefin polymerisation catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.
    Type: Application
    Filed: November 14, 2007
    Publication date: March 13, 2008
    Applicant: Borealis Technology Oy
    Inventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen
  • Patent number: 7341971
    Abstract: The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: March 11, 2008
    Assignee: Borealis Technology OY
    Inventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen
  • Publication number: 20070249489
    Abstract: The present invention relates to a process for the production of catalysts, particularly of Ziegler-Natta type of catalysts for olefin polymerisation, to the catalysts as such, and to their use in polymerising olefins.
    Type: Application
    Filed: June 6, 2007
    Publication date: October 25, 2007
    Applicant: Borealis Polymers Oy
    Inventors: Thomas Garoff, Kari Pesonen, Paivi Waldvogel, Timo Laine, Peter Denifl, Jarmo Lindroos