Abstract: The invention relates to a method for monitoring exothermic reactions in a reactor, in which one or more starting materials react exothermically to give at least one product, and at least one gas is present in the reactor during operation as intended or during a runaway, comprising the following process: A) measurement and storage of an initial temperature and an initial pressure in the reactor, B) calculation of the amount of products and starting materials present in the reactor from an energy balance, C) calculation of a maximum pressure raise that occurs on stepwise reaction of the amount of starting materials present, and D) calculation of a runaway pressure from the maximum pressure raise that occurs, calculated in step C), and the measured initial pressure stored in step A).

Abstract: The invention relates to a method for monitoring exothermic reactions in a reactor, in which one or more starting materials react exothermically to give at least one product, and at least one gas is present in the reactor during operation as intended or during a runaway, comprising the following process: A) measurement and storage of an initial temperature and an initial pressure in the reactor, B) calculation of the amount of products and starting materials present in the reactor from an energy balance, C) calculation of a maximum pressure raise that occurs on stepwise reaction of the amount of starting materials present, and D) calculation of a runaway pressure from the maximum pressure raise that occurs, calculated in step C), and the measured initial pressure stored in step A).

Abstract: A method of on-line monitoring and control of monomer conversion in emulsion polymerization includes continuously balancing, as from an initialization time, the heat QIN, introduced into the reactor, the reaction enthalpy QRE introduced via the monomer feed, and the heat which has been removed from the reactor QOUT, and calculating an amount of heat which has not been removed QAD which would lead to an increase in the internal temperature and the internal pressure of the reactor in the event of a spontaneous adiabatic reaction. A check is carried out as to whether the potential adiabatic temperatures and pressures always lie below prescribed upper limits. If the upper limits are exceeded, the monomer feed to the reactor is throttled back or interrupted.