Abstract: The present disclosure, in one embodiment, relates to a liner-based assembly having an overpack and a liner disposed within the overpack. The liner may be formed by blow molding a liner preform within the overpack to form a blow molded liner substantially conforming to the interior of the overpack and generally forming an interface with an interior of the overpack. The present disclosure, in another embodiment, relates to a liner-based assembly including a blow-molded overpack comprised of polyethylene terephthalate, a blow-molded liner disposed within the overpack, the liner comprised of a polymer material, wherein the overpack and liner have a combined wall thickness of about 0.3 mm or less, and a base cup configured to at least partially surround an exterior of the overpack. In some embodiments, the liner has a volume of up to about 4.7 liters and an empty weight of between about 260-265 grams.

Abstract: The present disclosure, in one embodiment, relates to a liner-based assembly having an overpack and a liner disposed within the overpack. The liner may be formed by blow molding a liner preform within the overpack to form a blow molded liner substantially conforming to the interior of the overpack and generally forming an interface with an interior of the overpack. The present disclosure, in another embodiment, relates to a liner-based assembly including a blow-molded overpack comprised of polyethylene terephthalate, a blow-molded liner disposed within the overpack, the liner comprised of a polymer material, wherein the overpack and liner have a combined wall thickness of about 0.3 mm or less, and a base cup configured to at least partially surround an exterior of the overpack. In some embodiments, the liner has a volume of up to about 4.7 liters and an empty weight of between about 260-265 grams.

Abstract: A dual constituent container includes a compartment for liquids and an elongate inwardly directed recess open to the container exterior and isolated from the compartment. The container is formed by blow molding, using a mold that incorporates a shaping feature projected longitudinally into the mold cavity. The shaping feature incorporates an arrangement of longitudinal channels having a channel width such that when a thermoplastic preform is expanded into contact with the mold cavity walls and the shaping feature, portions of the expanded preform span the channels and cooperate with the channels to provide passages that accommodate pressurized air to facilitate separation of the expanded preform from the shaping feature. The same portions of the expanded preform can partially protrude into the channels, thus to form longitudinal ribs along the recess which aid in frictionally holding a secondary constituent.

Abstract: A reheat stretch blow-molding process comprises providing a polypropylene preform, and heating the preform utilizing a plurality of infrared energy sources positioned adjacent-said preform at distances inversely proportional to the wall thickness of said preform directly apposing said infrared energy sources.