Abstract: The present invention relates to a method for spinning fibers, or fiberizers, using a rotary fiber-making die system made up of thin plates, embodied by a housing fixture, configured and stacked to define slots, channels and/or grooves through which the material used to make the fibers will flow. The die system allows for the production of different size and types of fibers, including nanofibers having a diameter of less than 1 micron, and facilitates a variety of cost effective methods for extrusion. The use of plates means the dies can be manufactured cost effectively, with easier clean-outs, replacements and/or variations.

Abstract: The present invention relates to a method for spinning fibers, or fiberizers, using a rotary fiber-making die system made up of thin plates, embodied by a housing fixture, configured and stacked to define slots, channels and/or grooves through which the material used to make the fibers will flow. The die system allows for the production of different size and types of fibers, including nanofibers having a diameter of less than 1 micron, and facilitates a variety of cost effective methods for extrusion. The use of plates means the dies can be manufactured cost effectively, with easier clean-outs, replacements and/or variations.

Abstract: A fiber making device, fiber making method, and apparatus which incorporates a series of two or more stacked, thin circular die plates, two end plates and two enclosure plates, where all of the plates cooperate to form a chamber having opposite ends and define a first end and a second end. The first end will receive material to be formed into fibers and the second end will receive a fiberizing fluid, although the second end could be used to supply a second fiber forming fluid to form composite fibers. All of the die plates have a central opening to receive fiber forming material, and at least one of the die plates has an outflow edge peripheral to the plate which will define a spinneret orifice, which is in fluid communication with said central opening, and which will allow the flow of material along a radial path through which fibers can be extruded.

Abstract: The present invention relates to a method and an apparatus for spinning fibers, or fiberizers, using a rotary fiber-making die system made up of thin plates, embodied by a housing fixture, configured and stacked to define slots, channels and/or grooves through which the material used to make the fibers will flow. The die system allows for the production of different size and types of fibers, including nanofibers having a diameter of less than 1 micron, and facilitates a variety of cost effective methods for extrusion. The use of plates means the dies can be manufactured cost effectively, with easier clean-outs, replacements and/or variations.

Abstract: A fiber making device, fiber making method, and apparatus which incorporates a series of two or more stacked, thin circular die plates, two end plates and two enclosure plates, where all of the plates cooperate to form a chamber having opposite ends and define a first end and a second end. The first end will receive material to be formed into fibers and the second end will receive a fiberizing fluid, although the second end could be used to supply a second fiber forming fluid to form composite fibers. All of the die plates have a central opening to receive fiber forming material, and at least one of the die plates has an outflow edge peripheral to the plate which will define a spinneret orifice, which is in fluid communication with said central opening, and which will allow the flow of material along a radial path through which fibers can be extruded.

Abstract: The present invention relates to a method and an apparatus for spinning fibers, or fiberizers, using a rotary fiber-making die system made up of thin plates, embodied by a housing fixture, configured and stacked to define slots, channels and/or grooves through which the material used to make the fibers will flow. The die system allows for the production of different size and types of fibers, including nanofibers having a diameter of less than 1 micron, and facilitates a variety of cost effective methods for extrusion. The use of plates means the dies can be manufactured cost effectively, with easier clean-outs, replacements and/or variations.

Abstract: A series of nonwoven webs and the processes for their production are disclosed. The resultant webs have equal or superior strength characteristics to conventional nonwoven fabrics made using spunbond processes but their constituent fibers are of a finer diameter. This is accomplished through a process of melt blowing a nonwoven fabric made from at least one polymer at low polymer flows per die hole and low air and polymer pressures using modular die technology to provide a die with one or more rows of die holes. The nonwoven fabric of this invention may be used in products such as diapers, feminine hygiene products, filters, progressive layer filters, adult incontinence products, wound dressings, bandages, sterilization wraps, surgical drapes, geotextiles, wipers, insulation and other related products.

Abstract: The present invention relates to a die body consisting of a multiplicity of modular die plates, which are easily and rapidly interchangeable. The modular die plates can be configured to extrude different shapes and types of fibers. The apparatus may also be configured to extrude multiple types of materials each from a plurality of separate ports or from a plurality of common ports. The apparatus may also be designed to include single or multiple ports to direct air or other fluids to draw or attenuate the extrudate into fibers of a desired diameter. The extrudate may be treated with the air or various other gases or fluids within the die or exterior to the die tips.