Patents by Inventor Thomas J. Gilbert
Thomas J. Gilbert has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230102306Abstract: The method includes unwinding a thermoplastic film from a roll, stretching the thermoplastic film in the machine direction so that it plastically deforms and decreases in width, slitting the stretched thermoplastic film into the multiple mechanical fastening strips, and winding the multiple mechanical fastening strips into multiple rolls. The thermoplastic film has a first surface and a second surface opposite the first surface, and the first surface of the thermoplastic film bears a plurality of male fastening elements. In the method, the unwinding, stretching, slitting, and winding are completed in-line.Type: ApplicationFiled: June 26, 2018Publication date: March 30, 2023Inventors: Thomas J. Gilbert, Neelakandan Chandrasekaran, Ryan M. Luepke, Scott M. Niemi
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Publication number: 20220314576Abstract: A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described.Type: ApplicationFiled: June 14, 2022Publication date: October 6, 2022Inventors: Thomas J. Gilbert, Shou-Lu G. Wang, Neelakandan Chandrasekaran, Todd L. Nelson, Stanley Rendon, Mark A. Peltier, Michael R. Berrigan, Jerald W. Hall, JR., Stephen M. Sanocki, Daniel E. Johnson, Bernard G. Rolstad, Ibrahim S. Gunes, Jayant Chakravarty
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Patent number: 11370211Abstract: The method includes providing a thermoplastic web having mechanical fastening elements and a nonlinear line of weakness that extends predominantly in a first direction and demarcates nonlinear edges of two sub-webs but does not sever the thermoplastic web. The method further includes severing the thermoplastic web at the nonlinear line of weakness into the two sub-webs and joining the two sub-webs to a carrier to form the laminate. The two sub-webs are separated in a second direction perpendicular to the first direction. Severing the thermoplastic web and joining the two sub-webs to the carrier are carried out in-line without offsetting the two sub-webs in the first direction.Type: GrantFiled: April 25, 2019Date of Patent: June 28, 2022Assignee: 3M Innovative Properties CompanyInventors: Ryan M. Luepke, Scott M. Niemi, Thomas J. Gilbert, Adam A. Krzmarzick
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Publication number: 20220079821Abstract: The article includes at least a first layer having first and second major surfaces and a second layer adjacent the second major surface of the first layer. The first major surface of the first layer is at least a portion of a visible, outer surface of the article. At least a portion of the first layer is a see-through thermoplastic film that has a first color other than white. The second layer includes a microporous film having an opaque, microporous region and a nonporous region. When the opaque, microporous region and the nonporous region are seen through the first layer, they create an appearance on the outer surface of two different colors or two different shades of the same color. A method of making the article is also described.Type: ApplicationFiled: December 30, 2019Publication date: March 17, 2022Inventors: Neelakandan Chandrasekaran, Scott M. Niemi, Thomas J. Gilbert, Shannon R.A. Harnden
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Publication number: 20220055264Abstract: The present disclosure provides a polymeric membrane. The polymeric membrane includes a first thermoplastic elastomer layer. The thermoplastic elastomer is a styrenic thermoplastic. The polymeric membrane can further include an optional second thermoplastic elastomer layer in contact with the first polyolefin layer.Type: ApplicationFiled: September 13, 2019Publication date: February 24, 2022Inventors: Caitlin E. Meree, Jeffrey P. Kalish, Joshua M. Fishman, Susannah C. Clear, John S. Edwards, Duane D. Fansler, David S. Hays, Anthony F. Schultz, Thomas J. Gilbert
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Publication number: 20220055263Abstract: The present disclosure provides a polymeric membrane. The polymeric membrane includes a first thermoplastic elastomer layer that comprises a styrenic thermoplastic. The thermoplastic elastomer layer has a foam structure. The polymeric membrane can further include an optional second thermoplastic elastomer layer in contact with the first polyolefin layer.Type: ApplicationFiled: September 13, 2019Publication date: February 24, 2022Inventors: Caitlin E. Meree, Jeffrey P. Kalish, Joshua M. Fishman, Susannah C. Clear, John S. Edwards, Duane D. Fansler, David S. Hays, Anthony F. Schultz, Thomas J. Gilbert, Michael Kempf, Thomas Apeldorn
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Publication number: 20220048231Abstract: The present disclosure provides a polymeric membrane. The polymeric membrane includes a first thermoplastic elastomer layer. The thermoplastic elastomer layer includes a filler component that is at least about 30 wt % of the thermoplastic elastomer layer. The polymeric membrane can further include an optional second thermoplastic elastomer layer in contact with the first polyolefin layer.Type: ApplicationFiled: September 13, 2019Publication date: February 17, 2022Inventors: Caitlin E. Meree, Jeffrey P. Kalish, Joshua M. Fishman, Susannah C. Clear, John S. Edwards, Duane D. Fansler, David S. Hays, Anthony F. Schultz, Thomas J. Gilbert
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Publication number: 20210378367Abstract: The composite elastic material (22) includes an elastic layer (4) and a structured film layer (15) having first and second opposing surfaces, with the second surface bonded to the elastic layer (4). The first surface of the structured film layer (15) has upstanding male fastening elements. The structured film layer (15) is gathered such that the upstanding male fastening elements point in multiple directions. The composite elastic material (22) can also be called a stretch-bonded laminate, which include an elastic layer (4) stretch-bonded to a second surface of a structured film layer (15). A first surface of the structured film layer (15), opposite the second surface, has upstanding male fastening elements. A process for making the composite elastic material (22) is also described. An absorbent article including the composite elastic material (22) is also described.Type: ApplicationFiled: October 8, 2019Publication date: December 9, 2021Inventors: Thomas J. Gilbert, Todd L. Nelson, Neelakandan Chandrasekaran, Mark A. Peltier, Scott M. Niemi, Stanley Rendon
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Patent number: 11103685Abstract: The present disclosure relates to apparatus, assemblies, combinations, and methods for infusing fluids by hollow microneedles.Type: GrantFiled: July 2, 2018Date of Patent: August 31, 2021Assignee: Kindeva Drug Delivery L.P.Inventors: Bernard A. Gonzalez, Scott A. Burton, Jia Hu, Chin-Yee Ng, Ryan Patrick Simmers, Thomas J. Gilbert, Sean M. Burke, Robert A. Harkins, Larry A. Schleif
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Publication number: 20210237421Abstract: The method includes providing a thermoplastic web having mechanical fastening elements and a nonlinear line of weakness that extends predominantly in a first direction and demarcates nonlinear edges of two sub-webs but does not sever the thermoplastic web. The method further includes severing the thermoplastic web at the nonlinear line of weakness into the two sub-webs and joining the two sub-webs to a carrier to form the laminate. The two sub-webs are separated in a second direction perpendicular to the first direction. Severing the thermoplastic web and joining the two sub-webs to the carrier are carried out in-line without offsetting the two sub-webs in the first direction.Type: ApplicationFiled: April 25, 2019Publication date: August 5, 2021Inventors: Ryan M. Luepke, Scott M. Niemi, Thomas J. Gilbert, Adam A. Krzmarzick
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Publication number: 20210161734Abstract: An absorbent article includes an absorbent chassis and a fastening system that together define a refastenable pant. The refastenable pant includes a pair side panels comprising a front side panel and aback side panel. The front side panel and back side panel forming a leg opening when fastened together. The refastenable pant comprising a fastening system that includes bridging components that refastenably connect the front side and back side panels in the manner of a butt-joint thus producing a side panel with a low profile seam appearance.Type: ApplicationFiled: July 31, 2019Publication date: June 3, 2021Inventors: Thomas J. Gilbert, Michael R. Gorman, Peter Kitzer
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Patent number: 11020949Abstract: The method of making a laminate (100) includes stretching a thermoplastic layer (102) so that it plastically deforms, relaxing the plastically deformed thermoplastic layer (102) to reduce its tensile strain, and subsequently laminating the thermoplastic layer (102) to a substrate (104) to make the laminate (100). The stretching, relaxing, and laminating are completed in-line. The thermoplastic layer has a first surface and a second surface opposite the first surface, with the first surface of the thermoplastic layer bearing a plurality of male fastening elements. The second surface of the thermoplastic layer (100) is laminated to the substrate (104).Type: GrantFiled: December 19, 2016Date of Patent: June 1, 2021Assignee: 3M Innovative Properties CompanyInventors: Thomas J. Gilbert, Neelakandan Chandrasekaran, Todd L. Nelson, Michael R. Gorman, Mark A. Peltier
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Publication number: 20210113390Abstract: A composite article for use in, e.g., a disposable diaper including a strip of hook material tab where the strip extends into the part of the tab used for attachment to, e.g., the “ear” which conventionally extends to each side of a disposable diaper's chassis. Such an arrangement increases the tear strength of the tab, providing more secure attachment in the face of movement by the wearer.Type: ApplicationFiled: February 7, 2019Publication date: April 22, 2021Inventors: Thomas J. Gilbert, Michael R. Gorman, Ryan M. Luepke
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Patent number: 10973710Abstract: Absorbent article including a chassis and fastening tab. The fastening tab includes a carrier, a first fastener having first male fastening elements, and a second fastener. The second fastener includes a backing with first and second opposing surfaces, with second male fastening elements on the first surface. A first portion of the second surface of the backing is connected to the carrier, and a second portion of the second surface of the backing is attached to the topsheet side of the chassis. The carrier is attached to the backsheet side of the chassis. Some fastening laminates, before attachment to the article, have the second portion of the second fastener folded over to face the first portion of the second fastener. Other laminates have the second fastener positioned with its first surface toward the carrier and attached to the carrier with a film.Type: GrantFiled: November 17, 2015Date of Patent: April 13, 2021Assignee: 3M Innovative Properties CompanyInventors: Mark A. Peltier, Timothy V. Stagg, Leigh E. Wood, Thomas J. Gilbert, Steven J. Perron
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Patent number: 10967624Abstract: The article includes a thermoplastic layer having opposing first and second side edges and a first surface bearing male fastening elements. The thermoplastic layer is plastically deformed and has a retardance profile having an average retardance along a line from the first edge to a location 500 micrometers from the first edge and a distance from the first edge where 75% of the average retardance is observed of at least 10 micrometers. In some cases, a distance between the first and second side edges is up to 50 millimeters. In some cases, the article is a fastening tab. The method includes providing a thermoplastic film having opposing first and second side edges, with a distance between the opposing side edges of up to 50 millimeters, and stretching the thermoplastic film to form the thermoplastic layer, which is plastically deformed. The first surface of the thermoplastic film bears male fastening elements.Type: GrantFiled: December 19, 2016Date of Patent: April 6, 2021Assignee: 3M Innovative Properties CompanyInventors: Thomas J. Gilbert, Todd L. Nelson, Neelakandan Chandrasekaran, Steven J. Perron, Timothy P. Pariseau, Mark A. Peltier
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Publication number: 20200209442Abstract: There is provided a reticulated reflective article, having a longitudinal direction and a width direction, comprising: a plurality of strands of a reflective material attached to one another at bridging regions in the reflective material and separable from one another between the bridging regions to provide openings in the reflective material, wherein the openings are expandable in at least one direction to provide a variably expandable area, and wherein the reflective materials comprises a reflective major surface and a non-reflective major surface, wherein each of the openings has a longitudinal dimension, a width dimension, and each of the plurality of strands has a thickness, and wherein the reticulated reflective article is expandable in at least both of the longitudinal direction and the width direction. There is also provided a reticulated reflective article, wherein the reticulated reflective article is expandable in at least two directions.Type: ApplicationFiled: August 30, 2018Publication date: July 2, 2020Inventors: Anne C. Gold, Silvia G. B. Guttmann, Thomas J. Gilbert, Corey D. Voelker, Bernerd A. Koch
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Publication number: 20200139612Abstract: The method includes stretching a thermoplastic layer so that it plastically deforms and decreases in width and subsequently laminating the thermoplastic layer to a substrate to make the laminate. The stretching and laminating are completed in-line. The thermoplastic layer has a first surface and a second surface opposite the first surface, with the first surface of the thermoplastic layer bearing a plurality of male fastening elements. The second surface of the thermoplastic layer is laminated to the substrate. In some cases, the thermoplastic layer decreases in width by at least 25 percent, and after the stretching, the thermoplastic layer has a width of up to 60 millimeters. In some cases, stretching is carried out by first and second rolls, and the second roll is faster than the first roll. The thermoplastic layer is typically not directed onto a third roll slower than the second roll before laminating.Type: ApplicationFiled: June 26, 2018Publication date: May 7, 2020Inventors: Thomas J. Gilbert, Neelakandan Chandrasekaran, Ryan M. Luepke, Scott M. Niemi, Todd L. Nelson, Mark A. Peltier
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Patent number: 10624800Abstract: A fixing member including a sheet-like base member 21 and a surface fastener 30 provided on the base member 21 is disclosed. The surface fastener 30 covers a surface of the base member 21 at a position separated from a tip end 21E1 of the base member 21 in a wrap-around direction, and minimum bending stiffness of the fixing member 20 as determined via a bending test using a Gurley tester being 150 mgf or less when measured using a test piece cut from a portion where the surface fastener 30 is provided. The surface S1 on the surface fastener 30 side of the portion 21a on the tip end 21E1 side of the surface fastener 30 of the base member 21 is a surface with reduced engagement with the surface fastener 30.Type: GrantFiled: April 10, 2015Date of Patent: April 21, 2020Assignee: 3M Innovative Properties CompanyInventors: Yoshihisa Matsuda, Kristopher K. Biegler, Ryan M. Luepke, Thomas J. Gilbert, Hiroshi Sakurai
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Patent number: D948223Type: GrantFiled: September 1, 2017Date of Patent: April 12, 2022Assignee: 3M Innovative Properties CompanyInventors: Anne C. Gold, Silvia G. B. Guttmann, Thomas J. Gilbert, Corey D. Voelker, Bernerd A. Koch
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Patent number: D965990Type: GrantFiled: September 1, 2017Date of Patent: October 11, 2022Assignee: 3M Innovative Properties CompanyInventors: Anne C. Gold, Silvia G. B. Guttmann, Thomas J. Gilbert, Corey D. Voelker, Bernerd A. Koch